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Thermal Management Of Satellite Electronics Via Gallium Phase Change Heat Sink Devices, Brian O. Palmer
Thermal Management Of Satellite Electronics Via Gallium Phase Change Heat Sink Devices, Brian O. Palmer
Theses and Dissertations
The purpose of this research was to determine the effectiveness and feasibility of additively manufactured heat sinks using gallium as a phase change material in the thermal management of satellite electronics. A design was created based on the footprint of an Astronautical Development, LLC Lithium 1 UHF radio and six heat sinks were additively manufactured; two each of stainless steel 316, Inconel 718, and ULTEM 9085. Each heat sink was filled with gallium for testing purposes. Models were created to simulate the behavior of the heat transfer and phase change processes occurring within the heat sink. Additionally, laboratory data was …
Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee
Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee
Theses and Dissertations
Further research on validating additive manufacturing production quality is required before the realization of direct print-to-fly application of critical components. This research examines the response of ultrasonic testing as a function of various manufacturing variables in electron beam melted samples of Ti-6Al-4V. Four dimensionally identical blocks with 6 spherical voids at varying depths were manufactured using different combinations of stock powder, edge treatments, and void melting. Scans were completed on two sides of each specimen with the transducer focused on the mid-plane. Additionally, one specimen was scanned 6 times, with the focal plane adjusted for each scan to match the …
Design And Testing Of An Additively Manufactured Cubesat Structural Bus, Karson A. Roberts
Design And Testing Of An Additively Manufactured Cubesat Structural Bus, Karson A. Roberts
Theses and Dissertations
Recent innovations in additive manufacturing and design capabilities have opened the door for more opportunities to integrate multiple functions into a structural de- sign. Specifically, 3D printing through advanced laser powder bed fusion of metal powder allows for the development and integration of advanced structures that were previously unachievable. The demonstration of these techniques on a small satellite results in a structural bus consisting of various external and internal features, increasing its functionality and capabilities beyond simply providing structural support. 3D printing a multi-functional CubeSat bus with these integrated features such as internal lattices and wiring tabs demonstrates a new …
Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters
Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters
Theses and Dissertations
This research represents an experimental and computational analysis of additively manufactured injectors for Rotating Detonation Engines (RDEs) for use in rocket propulsion. This research was based on the manufacture and testing of existing injector element designs using additive techniques. The designs were modeled from geometries gathered from Sutton and Biblarz Elements of Rocket Propulsion [23]. The goal of this research was to characterize the viscous losses of each design based on the discharge coefficient. The designs were computationally simulated to gain insight to the flow characteristics using multiple sets of conditions for surface roughness and inlet pressure. The results were …