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Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans
Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans
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In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …
Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt
Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt
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Additive manufacturing (AM) is convenient for building components with complex features. However, the long-term integrity of these components is uncertain, since AM parts have defects such as pores and rough surfaces. In this work, an analytical model was developed to determine the impact of defects, and a novel bending fatigue test was used to determine the fatigue life of channeled specimens. The analytical model, based off the theory of critical distances, investigates coupled pores and predicts their potential for fatigue failure. This resulted in a maximum allowable pore size and spacing recommendation for coupled defects. Additionally, specimens with through channels …
Additive Manufacturing Techniques To Enhance The Performance Of Electronics Created On Flexible And Rigid Substrates, Aamir Hamed Hamad
Additive Manufacturing Techniques To Enhance The Performance Of Electronics Created On Flexible And Rigid Substrates, Aamir Hamed Hamad
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Different additive manufacturing (AM) methods including fused deposition modeling (FDM) and piezoelectrical drop on demand (DOD) inkjet printing have been used in printed electronics for easy production, easy integration, better performance, and low cost. These methods have been used in producing everyday smart printed electronics such as conformal antennas (planner and non-planar antennas), sensors, actuators, and solar cells created on flexible and rigid substrates. The performance of printed electronics strongly depends on printing techniques and printing resolution that enhance their electrical and mechanical properties. In this dissertation, 3D and surface printing techniques were used to enhance the performance of printed …