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University of Windsor

Electronic Theses and Dissertations

2020

Additive Manufacturing

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Supportless Fabrication, Experimental, And Numerical Analysis Of The Physical Properties For A Thin-Walled Hemisphere, Hamed Kalami Jul 2020

Supportless Fabrication, Experimental, And Numerical Analysis Of The Physical Properties For A Thin-Walled Hemisphere, Hamed Kalami

Electronic Theses and Dissertations

Although multi-axis bead deposition-based additive manufacturing processes have been investigated in many aspects in the literature, a general process planning approach to address collision detection and prevention still needs to be developed to fabricate complex thin-wall geometries in a supportless fashion. In this research, an algorithm is presented that partitions the surfaces of the part and finds the appropriate tool orientation for each partition to avoid collisions. This algorithm is applied to segment the surface of a thin-wall hemisphere dome and fabricate it without the need of support structures. Two main fabrication strategies are developed: wedge-shaped partitioning, and a rotary …


Process Planning For Assembly And Hybrid Manufacturing In Smart Environments, Mostafa Abdelrahman Mohamed Abdelrahman Moussa Jul 2020

Process Planning For Assembly And Hybrid Manufacturing In Smart Environments, Mostafa Abdelrahman Mohamed Abdelrahman Moussa

Electronic Theses and Dissertations

Manufacturers strive for efficiently managing the consequences arising from the product proliferation during the entire product life cycle. New manufacturing trends such as smart manufacturing (Industry 4.0) present a substantial opportunity for managing variety. The main objective of this research is to help the manufacturers with handling the challenges arising from the product variety by utilizing the technological advances of the new manufacturing trends. This research focuses mainly on the process planning phase. This research aims at developing novel process planning methods for utilizing the technological advances accompanied by the new manufacturing trends such as smart manufacturing (Industry 4.0) in …