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SelectedWorks

Azman Ismail

Selected Works

Orbital clamping unit

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An Effective Jig For Friction Stir Welding Of Pipe Butt Joint, Azman Ismail, Mokhtar Awang, Mohd Afendi Rojan Feb 2015

An Effective Jig For Friction Stir Welding Of Pipe Butt Joint, Azman Ismail, Mokhtar Awang, Mohd Afendi Rojan

Azman Ismail

A dedicated or specialized friction stir welding (FSW) machine is quite costly especially for pipe joining. Therefore, not many institutions manage to conduct their research on FSW at their facilities. Besides that, the difficulty to design a jig that can hold the complex shape such as pipe section tightly and easily to be removed during and after the FSW process respectively will nullify the intentions. In many institutions, there was either conventional or CNC milling machine available in their workshops. Thus, a jig called orbital clamping unit (OCU) was designed to suit this milling machine. It acts as an additional …


Friction Stir Welding On Aluminum Alloy 6063 Pipe, Azman Ismail, Mokhtar Awang, Hasan Fawad, Kamal Ahmad Jul 2013

Friction Stir Welding On Aluminum Alloy 6063 Pipe, Azman Ismail, Mokhtar Awang, Hasan Fawad, Kamal Ahmad

Azman Ismail

For Friction Stir Welding (FSW) process, a substantial amount of research done on aluminium plate but very few are found for aluminium pipe due to its tubular shape. A specially customised Orbital Clamping Unit (OCU) was used and fixed on the Bridgeport 2216 CNC milling machine in order to run the FSW on aluminium alloy 6063 pipe butt joint at several welding parameters. This OCU will hold these pipes together tightly, rotate these pipes at the required constant low speed, and ensure easy removal of pipe after the welding process before proceeding for further testing. This paper will study the …