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In Situ Formation Of Substrate Release Mechanisms For Gas Metal Arc Weld Metal 3-D Printing, Amberlee S. Haselhuhn, Bas Wijnen, Gerald C. Anzalone, Paul G. Sanders, Joshua M. Pearce May 2017

In Situ Formation Of Substrate Release Mechanisms For Gas Metal Arc Weld Metal 3-D Printing, Amberlee S. Haselhuhn, Bas Wijnen, Gerald C. Anzalone, Paul G. Sanders, Joshua M. Pearce

Paul Sanders

This study provides an in-depth investigation into low-cost and no-cost substrate release mechanisms that allow gas metal arc weld 3-D printed ER4043 aluminum and ER70S-6 steel parts to be removed from a reusable print substrate with minimal energy. Aluminum oxide, boron nitride, and titanium nitride coatings were evaluated as possible substrate release agents for aluminum printing. Additionally, the in situ formation of substrate release agents such as intermetallics and oxides were tested for both aluminum and steel printing. Testing was performed with a modified Charpy impact tester to remove 3-D printed metal parts from an 1100 aluminum or A36 low …


Are Nanophase Grain Boundaries Anomalous?, Paul G. Sanders, E. A. Stern, R. W. Siegel, M. Newville, D. Haskel Feb 1995

Are Nanophase Grain Boundaries Anomalous?, Paul G. Sanders, E. A. Stern, R. W. Siegel, M. Newville, D. Haskel

Paul Sanders

The grain boundary regions of nanophase Cu metal are investigated using the x-ray absorption fine structure (XAFS) technique. Typical samples made by standard techniques need to be greatly thinned if measured in transmission in order to eliminate experimental artifacts which erroneously lower the apparent coordination number. To avoid this problem the samples were measured by the total electron yield technique. The results indicate a grain boundary structure which, on the average, is similar to that in conventional polycrystalline Cu, contrary to previous XAFS measurements made in transmission which indicated a lower coordination number.