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An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim
An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim
Gap-Yong Kim
The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …
Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni
Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni
Gap-Yong Kim
One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …