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Finite Element Analysis Of Thermal-Mechanical Instabilities In Nonmetallic Friction Composite Material, Joseph-Shaahu Shaahu

Electronic Theses and Dissertations

Thermal-mechanical instability (TMI) has been a research topic of interest as it focuses a lot on transportation systems. Thermal-mechanical instability was first noticed in railway and experimentally studied with a pin-to-pin or pin-to-surface setup of sliding contact. The topic has been extended into brakes and clutches which are two of the most common sliding systems most susceptible to thermal buckling and thermoelastic instability (TEI), where thermal buckling and thermoelastic instability are two sub-categories of thermal-mechanical instability. Thermal-mechanical instability is an ongoing research to better understand the phenomenon and the limits at which such instability occurs. This work delved into the …

Improving Tribological Properties Of Polydopamine/Polytetrafluoroethylene Coatings Through Incorporating Core-Shell Nanoparticles And Laser Surface Texturing, Firuze Soltani-Kordshuli

Graduate Theses and Dissertations

Polytetrafluoroethylene (PTFE) is a widely used polymer that has unique properties such as chemical and temperature resistance, corrosion resistance, low maintenance cost, and a very low coefficient of friction (COF). These distinctive properties have made PTFE a promising candidate for industrial applications where surfaces are in relative motion. PTFE can be utilized as a thin film solid lubricant to significantly reduce the friction between moving surfaces. However, PTFE coatings have low cohesion and poor adhesion to the substrate resulting in its low wear resistance. This fact limits the application of PTFE coatings in load-bearing situations. To address these limitations, an …

Lubrication Performance Of Vegetable Oils Modified With Halloysite Clay Nanotubes (Hnt) As Lubricant Additives, Md Abu Sayeed Biswas

Theses and Dissertations

Vegetable oil-based nano-lubricants are a great alternative to petroleum-based lubricants because of their less adverse impact on the environment. This work evaluates the tribological performance of sunflower, corn, and peanut oils modified with halloysite clay nanotubes (Al2Si2O2(OH)2nH2O) as lubricant additives at different concentrations. To analyze the tribological performance of the nano-lubricants, a block-on-ring tribometer was used following the ASTM G-077-17 standard procedure. Characterization of HNT was carried out by X-Ray Diffraction (XRD), Scanning Electron Microscopy (SEM), and Thermogravimetric Analysis (TGA). The effect of the HNT on the lubrication performance of the newly developed vegetable oil-based nano-lubricants was evaluated, and the …

Development Of Vegetable Oil-Based Nano-Lubricants Using Montmorillonite Clay (Mmt) Nanoparticles As Lubricant Additives, Md Mashfiqur Rahman

Theses and Dissertations

Because of the environmental impact and price volatility, there has been a growing concern on the use of petroleum-based lubricants. This issue has stimulated research into the development of biodegradable lubricants like vegetable oils. In this study, the tribological and rheological behavior of sunflower, peanut, and corn oils modified with Montmorillonite nanoclay (MMT) as lubricant additives were evaluated at various concentrations. A custom-made block on ring tribotester was used to evaluate the wear and friction characteristics of the nano-lubricants, following the ASTM G-077-05 standard. The effects of concentration and shear rate on shear viscosity were studied using a parallel plate …

Adhesion And Deformation Mechanisms Of Polydopamine And Polytetrafluoroethylene: A Multiscale Computational Study, Matthew Brownell

Graduate Theses and Dissertations

Polydopamine (PDA) has been shown to bond via covalent bonding, van der Waals forces, and hydrogen bonding and is known to adhere strongly to almost any material. The application of PDA between a substrate and a PTFE surface coating has resulted in low friction and a greatly reduced wear rate. Previous research probing the capabilities and limitations of PDA/PTFE films have studied the wear and mechanical properties of the film, but the overall adhesive and deformation mechanisms remain unclear.

In this research, we investigate the tribological properties of PDA and PTFE molecules and composites from the atomic to the microscale …

Development Of Electromagnetic Friction Dampers For Improving Seismic Performance Of Civil Structures, Mohsen Amjadian

Dissertations and Theses

Energy dissipation is critical to limiting damage to civil structures subjected to extreme natural events such as earthquakes. Friction is one of the most reliable mechanisms of energy dissipation that has been utilized extensively in friction dampers to improve seismic performance of civil structures. Friction dampers are well-known for having a highly nonlinear hysteretic behavior caused by stick-slip motion at low velocities, a phenomenon that is inherent in friction and increases the acceleration response of the structure under control unfavorably, in spite of the fact that the displacement is generally reduced because of the energy dissipation. This increase in acceleration …

The Effects Of Surface Pace In Baseball, Jason Farlow

Senior Theses

A baseball travels across different surfaces at different paces. The goal of this experiment is to find a percentage difference in speeds the ball will reflect off a given surface. The energy lost on the turf surface was far more significant than on dirt surface as the turf lost an average of 26% of its energy as compared to just 16% of the energy on dirt. In the Northwest conference, teams play on four turf-based infields and five dirt-based infields. The results of this study suggest that kinetic friction forces are more significant in reducing ball rebound speed than in …

Thermal-Fluid Dynamic Model Of Luge Steels, Brandon Stell

Master's Theses

Luge is an Olympic sport in which athletes ride feet-first on sleds down an ice-covered track. Competitors spring from the starting position and accelerate their sled by paddling with spiked gloves against the ice surface. Once the Luger leaves the starting section, their downhill motion is solely propelled by the effects of gravity. Athletes compete, one after the other, for the fastest time. Runs can differ by as little as a thousandth of a second, meaning that every minor sled adjustment, change of line choice, and shift of body position is critical. In the past, the sport of Luge has …

Friction Test Machine, Alec J. Makowski, Megan Hardisty, Brandon L. Killian

Mechanical Engineering

Parker Aerospace is interested in collecting empirical data of friction coefficients for skewed roller bearings. A fixture will be designed, constructed and tested to allow a technician to quickly and easily measure the friction torque of a skew roller bearing with varying axial loads, geometries, lubricants, temperatures and rotational speeds in order to improve actuator efficiency.

Computational Modeling Of Transient Processes During Run-In For Tribological Systems, Rob Morien

Theses and Dissertations

Understanding the frictional behavior of machine elements in mutual rolling or sliding contact is important for many engineering applications. When frictional sliding is initiated, the tribological system passes through several stages with each stage possessing its own unique frictional property. The initial transition process preceding stationary sliding is usually called “run-in”. During the run-in time interval, surface topographies of frictional contacts as well as lubricant distribution and surface tribofilms reorganize and adjust through asperity deformation and wear processes before reaching the steady state. This surface stability formed during run-in leads to an improvement in frictional performance during steady state operation, …

Numerical Modeling Of Heat Transfer And Material Flow During Friction Extrusion Process, Hongsheng Zhang

Theses and Dissertations

Friction extrusion process is a novel manufacturing process that converts low-cost metal precursors (e.g. powders and machining chips) into high-value wires with potential applications in 3D printing of metallic products. However, there is little existing scientific literature involving friction extrusion process until recently. The present work is to study the heat transfer and material flow phenomena during the friction extrusion process on aluminum alloy 6061 through numerical models validated by experimental measurements.

The first part is a study of a simplified process in which flow of a transparent Newtonian fluid in a cylindrical chamber caused by frictional contact with a …

Tribological Testing And Analysis Of Ionic Liquids As Candidate Anti-Wear Additives For Next-Generation Engine Lubricants, William Charles Barnhill

Masters Theses

In this work, fourteen ionic liquids (ILs) were assayed as potential next-generation engine oil additives. After screening for corrosion, thermal stability and oil solubility, candidate additives were subjected to friction and wear tests in both boundary and mixed regime lubrication. While each IL demonstrated friction and wear reduction compared to base oil without any additives, oil miscible ILs tetraoctylphosphonium bis 2-ethylhexyl phosphate ([P8888][DEHP]) and trioctylammonium bis 2-ethylhexylphosphate ([N888H][DEHP]) were the best performers in bench tests with a XX% and XX% improvement in wear over the base oil respectively. Each of these ILs excellent solubility and superior performance was attributed to …

Hybrid Manufacturing Processes For Fusion Welding And Friction Stir Welding Of Aerospace Grade Aluminum Alloys, Megan Alexandra Gegesky

Masters Theses

"Friction stir welding and processing can provide for joints in aerospace grade aluminum alloys that have preferable material properties as compared to fusion welding techniques. Aerospace grade aluminum alloys such as AA2024-T3 and AA7075-T6 are considered non-weldable by traditional fusion welding techniques. Improved mechanical properties over previously used techniques are usually preferable for aerospace applications. Therefore, by combining traditional fusion welding and friction stir processing techniques, it could be plausible to create more difficult geometries in manufactured parts instead of using traditional techniques. While this combination of fusion welding and friction stir processing is not a new technology, its introduction …

The Effects Of Micro-Dimple Texture On The Friction And Thermal Behavior Of A Point Contact, Utsav Kamleshbhai Parmar

Browse all Theses and Dissertations

This study investigates the effects of the micro-dimple texture on the friction and surface temperature performances of a ball-on-disk contact, operating under the speed and load ranges that cover typical gearing applications. Circular shaped micro-dimple arrays with different dimple center distances and dimple depths are implemented on the ball surface to quantify the impacts of these two parameters on the friction coefficient and the maximum ball surface temperature. In addition, the contacts of three surface texture combinations, namely micro-dimpled and polished ball surface versus polished disk surface, polished ball surface versus polished disk surface and ground ball surface versus ground …

On The Nonlinear Tribological Jerk Dynamics At Sliding Interfaces, Divyeshkumar Patel

Theses and Dissertations

As the world desires the next industrial revolution, the potential threats that will undermine energy efficient innovations include detrimental frictional effects that exacerbate wear, hasten equipment breakdowns, and worsen heat dissipation. Capturing the inherently nonlinear manifestations of friction fundamentally has been difficult. A fundamental modeling scheme elucidating friction will bolster novel technologies synthesizing wear resistant materials and lubricants needed for sustainable energy efficiency.

Frictional dissipation at dynamical sliding interfaces has been studied for generations. Interfacial sliding frictional effects are prevalent in natural and artificial phenomena such as earthquake, hip and knee joints, and the moving parts of energy-producing and energy-consuming …

Wear Resistant Polydopamine/Ptfe Nanoparticle Composite Coating For Dry Lubrication Applications, Samuel George Beckford

Graduate Theses and Dissertations

This dissertation presents an investigation into the effect of nanoparticle fillers and a polydopamine adhesive primer on the tribological performance of thin PTFE films. The principal objective of this investigation was to reduce wear in PTFE films, an issue which precludes the use of PTFE films in tribological applications requiring high durability. The friction and wear of the composite films were evaluated using a ball-on-flat configuration in linear reciprocating motion. It was found that the use of a polydopamine adhesive primer reduces the wear of PTFE films more than 600 times. X-ray photoelectron spectroscopy (XPS) results show that a tenacious …

Friction Test Machine, Kyle Raymon Schless, Lynda Beatriz Tesillo, Mustapha Nadri

Mechanical Engineering

No abstract provided.

Modeling Of Instabilities And Self-Organization At The Frictional Interface, Vahid Mortazavi

Theses and Dissertations

The field of friction-induced self-organization and its practical importance remains unknown territory to many tribologists. Friction is usually thought of as irreversible dissipation of energy and deterioration; however, under certain conditions, friction can lead to the formation of new structures at the interface, including in-situ tribofilms and various patterns at the interface.

This thesis studies self-organization and instabilities at the frictional interface, including the instability due to the temperature-dependency of the coefficient of friction, the transient process of frictional running-in, frictional Turing systems, the stick-and-slip phenomenon, and, finally, contact angle (CA) hysteresis as an example of solid-liquid friction and dissipation. …

Energy And Thermodynamically Based Approaches For Analysis Of Damage In Contact Problems, Afshin Babaie Aghdam

LSU Doctoral Dissertations

A novel methodology for analysis of damage in contact problems in presented. Two important categories of contact damage are studied, namely crack nucleation and adhesive wear. The proposed methodology is primarily based on the laws of energy and thermodynamics, and as such offers great advantages by unifying the analysis of damage in a variety of contact configurations. Crack nucleation is the first damage type analyzed. For this purpose, the line-contact fretting configuration is chosen. A thermodynamically-based continuum damage mechanics (CDM) approach is employed. Intense stress gradients in the contact region are found to be highly influential in the crack nucleation …

An Experimental Investigation Characterizing The Tribological Performance Of Natural And Synthetic Biolubricants Composed Of Carboxylic Acids For Energy Conservation And Sustainability, Carlton Jonathan Reeves

Theses and Dissertations

Over the last several decades the lubrication industry has been striving to bring bio-based lubricants known as biolubricants to prominence. The reasons for the increased environmental initiatives are due to depletion of oil reserves, increases in oil price, stringent government regulations on petroleum-based oils, and most importantly, concerns for protecting the environment. With an estimated, 50% of all lubricants entering the environment and much of these being composed of toxic mineral oils, biolubricants have begun to witness a resurgence. This experimental investigation seeks to develop a new class of ecofriendly biolubricants that are less toxic to the environment, derived from …

Experimental And Theoretical Investigations Of Lube Oil Performance And Engine Friction, William Fredrick Rohr

Doctoral Dissertations

The feasibility of using a motored small, single-cylinder 517 cc Hatz 1D50 diesel engine to evaluate lube oil performance and engine friction at conditions typical for a fired engine is investigated in the present study. In addition a commercial engine modeling software, AVL Excite Power Unit, is used to predict the effects of lube oil formulations on the engine friction of the same engine. The motored engine can be operated with and without compression and with and without the engine oil pump. Lube oil performance is evaluated for 19 different lube oils by using either instantaneous motoring torque (motoring torque …

The Effect Of Magnetic Bearing On The Vibration And Friction Of A Wind Turbine, Mark Ryan Vorwaller

Electronic Theses and Dissertations

Demands for sustainable energy have resulted in increased interest in wind turbines. Thus, despite widespread economic difficulties, global installed wind power increased by over 20% in 2011 alone. Recently, magnetic bearing technology has been proposed to improve wind turbine performance by mitigating vibration and reducing frictional losses. While magnetic bearing has been shown to reduce friction in other applications, little data has been presented to establish its effect on vibration and friction in wind turbines. Accordingly, this study provides a functional method for experimentally evaluating the effect of a magnetic bearing on the vibration and efficiency characteristics of a wind …

Experimental And Analytical Study Of The Surface Texturing Enhanced Lubrication Elements, Yifan Qiu

LSU Doctoral Dissertations

Surface texturing is a method that modifies the frictional surface of a nominally flat tribocomponent by shallow patterns. It is found that with added patterns to the surface of a mechanical face seal or thrust bearing, their tribological performance improves, i.e. both friction and wear rate decrease. The current research concentrates on the analysis of hydrodynamic effect responsible for the performance enhancement of the spiral groove patterns and dimples on mechanical seal-like structures and the experimental evaluation of the tribological behavior of these structures. Surface textures considered are: dimple texture and spiral groove pattern. In the research on the dimple …

Developing Response Surfaces Based On Tool Geometry For A Convex Scrolled Shoulder Step Spiral (Cs4) Friction Stir Processing Tool Used To Weld Al 7075, Bryce K. Nielsen

Theses and Dissertations

The purpose of this study is to develop a series of response surfaces that define critical outcomes for welding in Al 7075 based on the tool geometry of a convex scrolled shoulder step spiral (CS4) friction stir processing tool. These response surfaces will be used to find critical minimums in forces which will decrease the required power input for the process. A comprehensive parameterization of the tool geometry is defined in this paper. A pilot study was performed to determine the feasibility of varying certain geometric features. Then a screening experiment eliminated those geometric features that were not as significant …

An Optimization-Based Framework For Designing Robust Cam-Based Constant-Force Compliant Mechanisms, John Christian Meaders

Theses and Dissertations

Constant-force mechanisms are mechanical devices that provide a near-constant output force over a prescribed deflection range. This thesis develops various optimization-based methods for designing robust constant-force mechanisms. The configuration of the mechanisms that are the focus of this research comprises a cam and a compliant spring fixed at one end while making contact with the cam at the other end. This configuration has proven to be an innovative solution in several applications because of its simplicity in manufacturing and operation. In this work, several methods are introduced to design these mechanisms, and reduce the sensitivity of these mechanisms to manufacturing …

Characterizing The Frictional Interface In Friction Stir Welding, Daryl A. Stratton

Theses and Dissertations

Quantitative understanding of frictional phenomena between the tool and the workpiece is essential for accurate modeling of the Friction Stir Welding (FSW) process. Two methods of measuring the tool-workpiece interface are proposed that allow frictional measurements to be made under extreme conditions. The first method uses a cylindrically curved surface in contact with a flat plate. The ranges of temperature, velocity, and normal force used in this method are 100–600°C, 0.38–2.0 m/s (75–400) surface feet per minute (SFM)), and 450–2700 N (100–600 lbf), respectively. Data are gathered at different parameter level combinations to provide enough data to create an empirical …

An Investigation Of The Frictional And Thermal Behavior Of Oscillatory Sliding Line Contacts, Mongi Mansouri

LSU Doctoral Dissertations

This research deals with an experimental and numerical investigation of the frictional and thermal behavior of pin-bushing pairs, operating at reciprocating sliding motion or under heavy loads. Large interfacial temperatures developed due to frictional heating can cause failure. Therefore, numerical prediction and analysis of the surface temperature under various operating conditions are important. Laboratory tests using a pin-bushing tester provided measurements of the friction coefficient and temperature. Hard coated and plain (uncoated) bushings, both made of induction hardened stainless steel, were tested. Lower coefficient of friction and surface temperature were observed in the case of the coated bushing. In the …

Effect Of Fullerene Containing Lubricants On Wear Resistance Of Machine Components In Boundary Lubrication, Andriy Titov

Dissertations

Fullerenes, a new form of carbon nanomaterials, possess unique physical and mechanical properties that make their use as additives to liquid lubricants potentially beneficial. The goal of this study was to investigate the effect of fullerene containing lubricants on wear resistance of steel-bronze couples operating under boundary lubrication conditions. A mathematical model of deformed asperity contact was built to calculate real contact area and real contact pressure. Computer controlled wear friction testing methodology and equipment were designed, developed and implemented for obtaining reliable and objective experimental data. In addition, optical and scanning electron microscopy and standard surface texture analysis were …

Analysis Of Heat Generation And Temperature In High Speed, High Temperature Bearing Balls, Hans R. Ringger

Theses and Dissertations

This thesis reports an investigation of the generation of heat on, and the prediction of temperature of high-speed, dry-film lubricated, stainless steel bearing balls.

A Study Of Frictional Drag Force Reduction On A Flat Plate By The Injection Of A Dilute Solution Of Guar Gum Into The Boundary Layer, Neil Henry Clay

Theses and Dissertations

The study of frictional drag force reduction has been the subject of much research for many years. One of the significant developments in the field of frictional drag force reduction has been the discovery of the effectiveness of dilute polymer solutions in reducing drag. By using dilute high-polymer solutions frictional drag forces in pipe flow have been reduced by as much as 70 per cent.