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Mechanical Engineering

Friction

Brigham Young University

2009

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Developing Response Surfaces Based On Tool Geometry For A Convex Scrolled Shoulder Step Spiral (Cs4) Friction Stir Processing Tool Used To Weld Al 7075, Bryce K. Nielsen Mar 2009

Developing Response Surfaces Based On Tool Geometry For A Convex Scrolled Shoulder Step Spiral (Cs4) Friction Stir Processing Tool Used To Weld Al 7075, Bryce K. Nielsen

Theses and Dissertations

The purpose of this study is to develop a series of response surfaces that define critical outcomes for welding in Al 7075 based on the tool geometry of a convex scrolled shoulder step spiral (CS4) friction stir processing tool. These response surfaces will be used to find critical minimums in forces which will decrease the required power input for the process. A comprehensive parameterization of the tool geometry is defined in this paper. A pilot study was performed to determine the feasibility of varying certain geometric features. Then a screening experiment eliminated those geometric features that were not as significant …