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Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans
Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans
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In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …
Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt
Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt
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Additive manufacturing (AM) is convenient for building components with complex features. However, the long-term integrity of these components is uncertain, since AM parts have defects such as pores and rough surfaces. In this work, an analytical model was developed to determine the impact of defects, and a novel bending fatigue test was used to determine the fatigue life of channeled specimens. The analytical model, based off the theory of critical distances, investigates coupled pores and predicts their potential for fatigue failure. This resulted in a maximum allowable pore size and spacing recommendation for coupled defects. Additionally, specimens with through channels …