Digital Commons Network^™

Mechanical Properties And Microstructure Of Multi-Materials Fabricated Through A Combination Of Lpbf And Ded Additive Manufacturing Techniques, Christopher J. Bettencourt

All Graduate Theses and Dissertations, Fall 2023 to Present

This research explores the use of different metals combined through 3D-printing to enhance the performance of materials, with a focus on making heat exchangers more cost-effective for renewable energy. The goal is to replace a costly high-temperature alloy with a more affordable low-temperature alloy, using metal additive manufacturing for its benefits such as less material waste, faster production, reduced weight, and the ability to print entire assemblies in one go. The study delves into a unique combination of two 3D-printing techniques, Directed Energy Deposition and Laser Powder-Bed Fusion, to create a multi-material composed of stainless steel 316L and a nickel-based …

Stick-Fixed Maneuver Points In Roll, Pitch, And Yaw And Associated Handling Qualities, Benjamin C. Moulton, Troy A. Abraham, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

The stick-fixed pitch maneuver point is an important measure of aircraft longitudinal dynamic response and handling quality characteristics, and includes effects of both aerodynamic and inertia properties of the aircraft about the pitch axis. In the present work, the existence of stick-fixed roll and yaw maneuver points is demonstrated, which are determined from the lateral forces, moments, and inertial properties of the aircraft. These stick-fixed roll and yaw maneuver points are directly related to the predicted lateral handling qualities. Example results are included for several aircraft that demonstrate the importance of this parameter when predicting the dynamic response of the …

Experimental And Modelling Of Lightning Damage To Carbon Fibre-Reinforced Composites Under Swept Stroke, Chengzhao Kuang, Kunkun Fu, Juhyeong Lee, Huixin Zhu, Qizhen Shi, Xiaoyu Cui

Mechanical and Aerospace Engineering Faculty Publications

Lightning swept stroke creates multiple lightning attachments along an aircraft in flight. This introduces distinct structural damage compared to that from a single-point lightning current injection test in laboratory. This study presents both experimental and numerical studies on lightning damage in carbon fibre-reinforced polymer (CFRP) composites under swept stroke. Coupled electrical–thermal finite element (FE) models were proposed to predict lightning damage to CFRP composites under single-point current injection and swept stroke, respectively. A lightning swept stroke testing method was proposed by embedding a copper wire inside the composites to simulate multiple lightning attachments on the composites. The FE-predicted damage from …

Quantifying The Effect Of Stable Stratification On Low-Reynolds Number Flow Past A Horizontal Cylinder, Holland Kartchner

All Graduate Theses and Dissertations, Fall 2023 to Present

In this research, we study the behavior of flow around a cylinder in the presence of stable stratification, which refers to variations in density throughout the fluid. This phenomenon is observed in natural and industrial settings. We use computer simulations to analyze how stratification affects the flow patterns created by the cylinder. Specifically, we investigate situations where the stratification is perpendicular to the flow direction, and the wake exhibits two-dimensional characteristics. We use spectral-element method based computational fluids dynamics to simulate the phenomena. During the simulations, we vary two important parameters: the Densimetric Froude Number (Fr) and the …

Development, Implementation, And Optimization Of A Modern, Subsonic/Supersonic Panel Method, Cory D. Goates

All Graduate Theses and Dissertations, Fall 2023 to Present

In the early stages of aircraft design, engineers consider many different design concepts, examining the trade-offs between different component arrangements and sizes, thrust and power requirements, etc. Because so many different designs are considered, it is best in the early stages of design to use simulation tools that are fast; accuracy is secondary. A common simulation tool for early design and analysis is the panel method. Panel methods were first developed in the 1950s and 1960s with the advent of modern computers. Despite being reasonably accurate and very fast, their development was abandoned in the late 1980s in favor of …

Estimated Aerodynamic Forces And Moments And Optimal Orientation Of The V-Bat Airframe During Vertical Landing In Gusty Conditions, Parker C. Carter

All Graduate Theses and Dissertations, Fall 2023 to Present

Ship based Unmanned Air Systems (UAS) are an important tool used by the United States Navy for situational awareness and short-range operations. Naval UAS are used to provide real-time intelligence, surveillance, reconnaissance, and target-acquisition while being low cost, mission flexible, and safe. Unfortunately UAS suffer disadvantages with respect to adverse environmental conditions caused by the air being displaced by the ship. The accumulation of one or more adverse conditions is known as airwake. To counteract the effects of airwake, the objectives of this work are to first evaluate the effect of forces and moments during the vertical landing phase of …

Dynamics And Scaling Of Particle Streaks In High-Reynolds-Number Turbulent Boundary Layers, Tim Berk, Filippo Coletti

Mechanical and Aerospace Engineering Faculty Publications

Inertial particles in wall-bounded turbulence are known to form streaks, but experimental evidence and predictive understanding of this phenomenon is lacking, especially in regimes relevant to atmospheric flows. We carry out wind tunnel measurements to investigate this process, characterizing the transport of microscopic particles suspended in turbulent boundary layers. The friction Reynolds number Re_𝜏 = O(10⁴) allows for significant scale separation and the emergence of large-scale motions, while the range of viscous Stokes number St⁺ = 18–870 is relevant to the transport of dust and fine sand in the atmospheric surface layer. We …

Towards A Virtual Test Framework To Predict Residual Compressive Strength After Lightning Strikes, Scott L.J. Millen, Xiaodong Xu, Juhyeong Lee, Suparno Mukhopadhyay, Michael R. Wisnom, Adrian Murphy

Mechanical and Aerospace Engineering Faculty Publications

A novel integrated modelling framework is proposed as a set of coupled virtual tests to predict the residual compressive strength of carbon/epoxy composites after a lightning strike. Sequentially-coupled thermal-electric and thermo-mechanical models were combined with Compression After Lightning Strike (CAL) analyses, considering both thermal and mechanical lightning strike damage. The predicted lightning damage was validated using experimental images and X-ray Computed Tomography. Delamination and ply degradation information were mapped to a compression model, with a maximum stress criterion, using python scripts. Experimental data, in which artificial lightning strike and compression testing were performed, was used to assess the predictive capabilities …

On Quantifying Uncertainty In Lightning Strike Damage Of Composite Laminates: A Hybrid Stochastic Framework Of Coupled Transient Thermal-Electrical Simulations, R. S. Chahar, J. Lee, T. Mukhopadhyay

Mechanical and Aerospace Engineering Faculty Publications

Lightning strike damage can severely affect the thermo-mechanical performance of composite laminates. It is essential to quantify the effect of lightning strikes considering the inevitable influence of material and geometric uncertainties for ensuring the operational safety of aircraft. This paper presents an efficient support vector machine (SVM)-based surrogate approach coupled with computationally intensive transient thermal-electrical finite element simulations to quantify the uncertainty in lightning strike damage. The uncertainty in epoxy matrix thermal damage and electrical responses of unprotected carbon/epoxy composite laminates is probabilistically quantified considering the stochasticity in temperature-dependent multi-physical material properties and ply orientations. Further, the SVM models are …

Bending Performance And Failure Mechanisms Of Hybrid And Regular Sandwich Composite Structures With 3d Printed Corrugated Cores, S.Z.H. Shah, Khurram Altaf, Juhyeong Lee, Tahir Sharif, Rizwan Saeed Choudhry, S. M. Hussain

Mechanical and Aerospace Engineering Faculty Publications

The effect of core geometry and hybridization on the bending performance and failure mechanisms of carbon fibre-reinforced polymer (CFRP) and glass fibre-reinforced polymer (GFRP) corrugated sandwich composite structures (SCS) were experimentally investigated using a three-point bend test. The CFRP and GFRP corrugated cores and facesheets were produced using Fused Filament Fabrication (FFF) and vacuum-assisted infusion processes, respectively. Three types of corrugated SCSs were built: SCSs with different core geometries (circular, square, trapezoidal, sinusoidal, and triangular), hybrid SCSs with different CFRP and GFRP cores and facesheets, and fully 3D-printed CFRP and GFRP SCSs. The corrugated SCS with square core geometry outperformed …

Cislunar Navigation Techniques And Navigation Performance Optimization, Quinn P. Moon

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Nova-C is a lunar lander developed by the private company Intuitive Machines to deliver commercial payloads to the Moon. The IM-1 mission set for 2023 will launch and land the Nova-C near the Moon's south pole. In this research, various navigation techniques are explored to determine the lander's position and velocity during key segments. This process is studied for key mission events including trajectory correction maneuvers (TCMs), lunar orbit insertion (LOI), and descent orbit insertion (DOI). Each mission segment, referred to as an Orbit Determination Segment (OD), is analyzed with three different navigation techniques: Monte Carlo Analysis, Linear Covariance Analysis, …

Multiscale Damage Modelling Of Notched And Un-Notched 3d Woven Composites With Randomly Distributed Manufacturing Defects, S.Z.H. Shah, Juhyeong Lee, P.S.M. Megat-Yusoff, Syed Zahid Hussain, T. Sharif, R.S. Choudhry

Mechanical and Aerospace Engineering Faculty Publications

This work proposes a stochastic multiscale computational framework for damage modelling in 3D woven composite laminates, by considering the random distribution of manufacturing-induced imperfections. The proposed method is demonstrated to be accurate, while being simple to implement and requiring modest computational resources. In this approach, a limited number of cross-sectional views obtained from micro-computed tomography (µCT) are used to obtain the stochastic distribution of two key manufacturing-induced defects, namely waviness and voids. This distribution is fed into a multiscale progressive damage model to predict the damage response of three-dimensional (3D) orthogonal woven composites. The accuracy of the proposed model was …

Convexity Applications In Single And Multi-Agent Control, Olli Nikodeemus Jansson

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The focus of this dissertation is in the application of convexity for control problems; specifically, single-agent problems with linear or nonlinear dynamics and multi-agent problems with linear dynamics. A mixture of convex and non-convex constraints for optimal control problems is also considered. The main contributions of this dissertation include: 1) a convexification of single-agent problems with linear dynamics and annular control constraint, 2) a technique for controlling bounded nonlinear single-agent systems, and 3) a technique for solving multi-agent pursuit-evasion games with linear dynamics and convex control and state constraints. The first result shows that for annularly constrained linear systems, controllability …

The Influence Of Surface Roughness Frequency On Rotating Sphere Aerodynamics, Jack C. Elliott

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Solving the problems of increasing highway fuel efficiency, throwing a better curve ball, and preventing an aircraft from stalling all have a common thread: controlling flow separation. Defined by the fast moving flow around an object detaching from the object, flow separation has implications for a broad number of engineering fields. Research regarding flow separation control has led to the understanding that the easiest method for delaying flow separation for a given shape is to vary how turbulent the flow around the object is. Varying this turbulence around an object may be achieved through various methods including changing the …

Aerodynamic Implications Of A Bio‐Inspired Rotating Empennage Design For Control Of A Fighter Aircraft, Christian R. Bolander

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This dissertation presents an analysis of the aerodynamics for an aircraft using a novel, bio-inspired control system. The control system is a rotating tail, that is inspired by the way in which birds use their tail to control their flight. An aerodynamic model for a baseline aircraft and a bio-inspired variant are created by referencing well-known relationships for the aerodynamics of flight, which are then used to analyze the available flight envelope at which each aircraft can reach two different equilibrium states. An analysis of the total aerodynamic control authority of each aircraft is also included along with a preliminary …

Microscale Modelling Of Lightning Damage In Fibre-Reinforced Composites, Scott L. J. Millen, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

In this work, three-dimensional (3D) finite element simulations were undertaken to study the effects of lightning strikes on the microscale behaviour of continuous fibre-reinforced composite materials and to predict and understand complex lightning damage mechanisms. This approach is different from the conventional mesoscale or macroscale level of analysis, that predicts the overall lightning damage in composite laminates, thus providing better understanding of lightning-induced thermo-mechanical damage at a fundamental level. Micromechanical representative volume element (RVE) models of a UD composite laminate were created with circular carbon fibres randomly distributed in an epoxy matrix. The effects of various grounding conditions (one-, two-, …

Developing Test Methods For Compression After Lightning Strikes, Xiaodong Xu, Scott L. J. Millen, Juhyeong Lee, Gasser Abdelal, Daniel Mitchard, Michael R. Wisnom, Adrian Murphy

Mechanical and Aerospace Engineering Faculty Publications

Research into residual strength after lightning strike is increasing within the literature. However, standard test methods for measuring residual compressive strength after lightning strikes do not exist. For the first time, a systematic experimental study is undertaken to evaluate modifications necessary to standard Compression After Impact (CAI) specimen geometry and test jig design to induce specimen failure at the lightning damage region. Four laboratory generated lightning strike currents with peak amplitudes ranging from 25 to 100 kA have been studied. Test set-up modifications were made considering the scale of the lightning damage and its potential proximity to specimen edges. Specimen …

An Alternate Dimensionless Form Of The Linearized Rigid-Body Aircraft Equations Of Motion With Emphasis On Dynamic Parameters, Douglas F. Hunsaker, Benjamin C. Moulton

Mechanical and Aerospace Engineering Student Publications and Presentations

The equations of motion for an aircraft can be linearized about a reference condition within the assumptions of small disturbances and linear aerodynamics. The resulting system of equations is typically solved to obtain the eigenvalues and eigenvectors that describe the small disturbance motion of the aircraft. Results from such an analysis are often used to predict the rigid-body dynamic modes of the aircraft and associated handling qualities. This process is typically carried out in dimensional form in most text books, or in nondimensional form using dimensionless parameters rooted in aerodynamic theory. Here we apply Buckingham’s Pi theorem to obtain nondimensional …

Simplified Mass And Inertial Estimates For Aircraft With Components Of Constant Density, Benjamin C. Moulton, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

Aircraft mass and inertial properties are required for predicting the dynamics and handling qualities of aircraft. However, such properties can be difficult to estimate since these depend on the external shape and internal structure, systems, and mass distributions within the airframe. Mass and inertial properties of aircraft are often predicted using computer-aided design software, or measured using various experimental techniques. The present paper presents a method for quickly predicting the mass and inertial properties of complete aircraft consisting of components of constant density. Although the assumption of constant density may appear limiting, the method presented in this paper can be …

Optimal Spacecraft Guidance, Matthew W. Harris, M. Benjamin Rose

Mechanical and Aerospace Engineering Faculty Publications

This book is designed for a one-semester course at Utah State University titled MAE 6570 Optimal Spacecraft Guidance. The class meets for 75 minutes, twice per week, for 14 weeks. There are no prerequisites other than graduate standing in engineering. Proficiency in calculus, differential equations, linear algebra, and computer programming is required. Students find that previous experience in space dynamics, linear multivariable control, or optimal control is helpful.

The goal of the book and course is for students to develop fundamental skills needed to do professional work in the area of spacecraft guidance. After working through the book, students should …

Multi-Fidelity Predictions For Control Allocation On The Nasa Ikhana Research Aircraft To Minimize Drag, Justice T. Schoenfeld

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Optimal control settings (camber scheduling) can be used by aircraft to minimize drag at various operating conditions during flight. In this work, camber schedules for minimum drag on the NASA Ikhana are obtained over a range of lift coefficients. A modern numerical lifting-line algorithm is used to predict the lift and drag of the aircraft as a function of operating condition and wing section shape (airfoil camber). The SLSQP optimization algorithm is used to solve for the camber schedule that minimizes drag for a given operating condition. The process is repeated, varying the number of control sections to evaluate the …

Linearized Rigid-Body Static And Dynamic Stability Of An Aircraft With A Bio-Inspired Rotating Empennage, Austin J. Kohler

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The United States Air Force (USAF) will likely seek to remove the vertical tail of next-generation fighter aircraft. This work seeks to characterize the static and dynamic stability and handling qualities of a vertical-tailless aircraft concept that would satisfy the USAF’s goal. This concept aircraft, one modified with a Bio-Inspired Rotating Empennage (BIRE), does not have a vertical tail, and is instead capable of rotating the horizontal tail about the fuselage axis for maneuvering. The dynamic characteristics of the BIRE-modified aircraft are compared to a baseline unmodified aircraft, similar to the F16, with a traditional vertical tail. Linearized aerodynamic models …

Developing A Methane Detector For Aerospace Applications, Michael A. Kirk

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Greenhouse gasses in the atmosphere are raising the global temperature and causing adverse side effects. Of these greenhouse gasses, methane is one of the most impactful, second only to carbon dioxide. One of the methods for determining the concentration of methane in the atmosphere is taking images of the earth from space. The purpose of this project is to further a new imaging technology for detecting methane leaks called FINIS (Filter Incidence Narrow-band Infrared Spectrometer), thus improving our capability to detect and locate methane leaks and reduce greenhouse gas emissions. FINIS has been developed in various stages since 2018 and …

Design Of Composite Double-Slab Radar Absorbing Structures Using Forward, Inverse, And Tandem Neural Networks, Devin Nielsen, Juhyeong Lee, Young-Woo Nam

Mechanical and Aerospace Engineering Faculty Publications

The survivability and mission of a military aircraft is often designed with minimum radar cross section (RCS) to ensure its long-term operation and maintainability. To reduce aircraft’s RCS, a specially formulated Radar Absorbing Structures (RAS) is primarily applied to its external skins. A Ni-coated glass/epoxy composite is a recent RAS material system designed for decreasing the RCS for the X-band (8.2 – 12.4 GHz), while maintaining efficient and reliable structural performance to function as the skin of an aircraft. Experimentally measured and computationally predicted radar responses (i.e., return loss responses in specific frequency ranges) of multi-layered RASs are expensive and …

Hyper-Velocity Impact Performance Of Foldcore Sandwich Composites, Nathan Hoch, Chase Mortensen, Juhyeong Lee, Khari Harrison, Kalyan Raj Kota, Thomas Lacy

Mechanical and Aerospace Engineering Faculty Publications

A foldcore is a novel core made from a flat sheet of any material folded into a desired pattern. A foldcore sandwich composite (FSC) provides highly tailorable structural performance over conventional sandwich composites made with honeycomb or synthetic polymer foam cores. Foldcore design can be optimized to accommodate complex shapes and unit cell geometries suitable for protective shielding structures

This work aims to characterize hypervelocity impact (> 2000 m/s, HVI) response and corresponding damage morphologies of carbon fiber reinforced polymer (CFRP) FSCs. A series of normal (0° impact angle) and oblique (45° impact angle) HVI (~3km/s nominal projectile velocity) impact …

Predicting Stochastic Lightning Mechanical Damage Effects On Carbon Fiber Reinforced Polymer Matrix Composites, Juhyeong Lee, Syed Zulfiqar Hussain Shah

Mechanical and Aerospace Engineering Faculty Publications

Three stochastic air blast models are developed with spatially varying elastic properties and failure strengths for predicting lightning mechanical damage to AS4/3506 carbon/epoxy composites subjected to < 100 kA peak currents: (1) the conventional weapon effects program (CWP) model, (2) the coupled eulerianlagrangian (CEL) model, and (3) the smoothed-particle hydrodynamics (SPH) model. This work is an extension of our previous studies [1–4] that used deterministic air blast models for lightning mechanical damage prediction. Stochastic variations in composite material properties were generated using the Box-Muller transformation algorithm with the mean (i.e., room temperature experimental data) and their standard deviations (i.e., 10% of the mean herein as reference). The predicted dynamic responses and corresponding damage initiation prediction for composites under equivalent air blast loading were comparable for the deterministic and stochastic models. Overall, the domains with displacement, von-Mises stress, and damage initiation contours predicted in the stochastic models were somewhat sporadic and asymmetric along the fiber’s local orientation and varied intermittently. This suggests the significance of local property variations in lightning mechanical damage prediction. Thus, stochastic air blast models may provide a more accurate lightning mechanical damage approximation than traditional (deterministic) air blast models. All stochastic models proposed in this work demonstrated satisfactory accuracy compared to the baseline models, but required substantial computational time due to the random material model generation/assignment process, which needs to be optimized in future work.

Identifying Fibre Orientations For Fracture Process Zone Characterization In Scaled Centre-Notched Quasi-Isotropic Carbon/Epoxy Laminates With A Convolutional Neural Network, Xiaodong Xu, Aser Abbas, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

This paper presents a novel X-ray Computed Tomography (CT) image analysis method to characterize the Fracture Process Zone (FPZ) in scaled centre-notched quasi-isotropic carbon/epoxy laminates. A total of 61 CT images of a small specimen were used to fine-tune a pre-trained Convolutional Neural Network (CNN) (i.e., VGG16) to classify fibre orientations. The proposed CNN model achieves a 100% accuracy when tested on the CT images of the same scale as the training set. However, the accuracy drops to a maximum of 84% when tested on unlabelled images of the specimens having larger scales potentially due to their lower resolutions. Another …

Collaborative Research: Harnessing Mechanics For The Design Of All-Solid-State Lithium Batteries, Haoran Wang

Funded Research Records

No abstract provided.

Effects Of Imu Sensor Location And Number On The Validity Of Vertical Acceleration Time-Series Data In Countermovement Jumping, Dianne Althouse

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Many devices are available for measuring the height of a CMJ. An inertial measurement unit (IMU) measures linear acceleration, orientation, and angular velocity. As an alternative to using IMU estimates of flight time, CMJ height could be estimated by integrating the IMU time-series signal for vertical acceleration to derive CMJ take-off velocity in order to track whole-body center of mass (WBCoM) movement, yet this approach would require valid IMU acceleration data. Thus, the purpose of this study was to quantify the effects of IMU sensor location and number on the validity of vertical acceleration estimation in CMJ. Thirty young adults …

Speed Of Small Droplets On Repellent Surfaces, Addison J. Litton

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A droplet of fluid can slide or roll down an angled surface if the droplet doesn’t stick to the plate (e.g., droplets on glass). The most common surface to allow for such this motion are hydrophobic surfaces. One example is a freshly waxed car where the rain beads up and rolls off. Another example is if a pan is heated to a high enough temperature then when small amounts of water are added the droplet will skitter around on the surface for a moment before boiling away. This high temperature effect where droplets rest on a vapor layer underneath cause …