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Characterization Of Materials Properties In Additively Manufactured Aisi-420 Martensitic Steel Deposited By Laser Engineered Net Shaping, Md Mehadi Hassan

Nanoscience and Microsystems ETDs

Metal additive manufacturing (AM) is a disruptive technology enabling the fabrication of complex and near-net-shaped parts by adding material layer-wise. It offers reduced lead production time. AM processes are finding applications in many industrial sectors such as aerospace, automotive, biomedical, and mold tooling. Despite the tremendous advantages of AM, some challenges still prevent this technology's adoption in high-standard applications. Anisotropy and inhomogeneity in the mechanical properties of the as-built parts and the existence of pores and lack-of-fusion defects are considered the main issues in directed energy deposition (L-DED) parts. Laser-engineered net shaping LENS® offers excellent possibilities to fabricate metal tools …

Particle Image Velocimetry Methodology For Calculating The Advective Losses At The Solar Tower For The Gen 3 Concentrated Solar Power System, Guillermo Anaya

Mechanical Engineering ETDs

The Falling Particle Receiver (FPR) built by Sandia National Laboratory (SNL) at the National Solar Thermal Testing Facilities (NSTTF) is one of the latest concentrated energy harvesting systems for Concentrated Solar Power (CSP). The FPR system at the NSTTF uses solid particles as both the heat transfer fluid and storage media. This FPR operates by having a gravity-driven particles curtain being irradiated through an open cavity by CSP, provided by a heliostat field. However, during operation plumes of particles being expelled out of the receiver cavity can be observed, resulting in heat losses as well as particle inventory losses. The …

Evolution Of Shock-Driven Multi-Phase Instability, Joshua Chavez

Mechanical Engineering ETDs

ABSTRACT

In many models and experiments using shock tubes and shock tube instabilities, measurements of velocity and position of the flow features are frequently taken in a single horizontal direction (or in one plane), however, the three-dimensional flow structure is important and cannot be fully resolved by such measurements. By placing a mirror at 45 degrees atop a test section of a shock tube, it becomes possible to visualize the flow from two directions simultaneously. The mirror is used to see if viable data can be gathered from the second view in conjunction with the main view. With high-speed video …

Material Characterization And Comparison Of Sol-Gel Deposited And Rf Magnetron Deposited Lead Zirconate Titanate Thin Films, Katherine Lynne Miles

Mechanical Engineering ETDs

Lead zirconate titanate (PZT) has been a material of interest for sensor, actuator, and transducer applications in microelectromechanical systems (MEMS). This is due to their favorable piezoelectric, pyroelectric and ferroelectric properties. While various methods are available to deposit PZT thin films, radio frequency (RF) magnetron sputtering was selected to provide high quality PZT films with the added capability of batch processing. These sputter deposited PZT films were characterized to determine their internal film stress, Young’s modulus, composition, and structure. After characterization, the sputtered PZT samples were poled using corona poling and direct poling methods. As a means of comparison, commercially …

Simulation Of Supercritical Multiphase Flows Using Machine Learning, Nelson P. Longmire

Mechanical Engineering ETDs

In many technologies, such as rocket engines and modern power plants, the pressures of the fluids in these systems have increased to increase efficiency. As a result, the fluids are under pressures higher than the critical pressure meaning the fluids are supercritical. Supercritical fluids are unique as a liquid/gas phase equilibrium no longer exists, and a process called pseudo boiling occurs where the fluid properties have steep gradients, which lead to interesting fluid mechanics and heat transfer characteristics. Our understanding of supercritical fluids has had exciting advances over the years. However, there are still phenomena that are still not well …

Run-To-Run Control Via Constrained Optimization Of A Mechanical Serial-Sectioning System, Damian L. Gallegos-Patterson

Mechanical Engineering ETDs

This thesis develops a methodology for run-to-run (R2R) control of a mechanical serial sectioning (mss) system for microstructural investigations. mss is a destructive material characterization process which repeatedly removes a thin layer of material and images the exposed surface. The images are then used to gain insight into the internal structure and arrangement of a material and are often used to generate a 3-dimensional (3D) reconstruction of the sample. Currently, an experienced human operator selects the parameters for mss to achieve the desired per slice removal rate. The proposed R2R control methodology automates this process while improving the precision and …

Fiesta And Shock-Driven Flows, Brian E. Romero

Mechanical Engineering ETDs

In this study, the interaction of a shock with various gas and particle interfaces is analyzed through simulations using a new, GPU capable, multi-species flow solver, FIESTA (Fast, Interface Evolution, Shocks, and Transport in the Atmosphere), de- veloped for this research. The cases studied include the interaction between a shock and i) a two-dimensional (2D), circular cloud of a dense gas; ii) a 2D curtain of a dense gas; iii) a three-dimensional (3D) cylinder of a dense gas, and iv) a 3D curtain of solid particles.

In simulations of a 2D gas curtain and a 3D gas column, the curtain …

Expanded-Range Venturi Flow Meter: Development And Testing Of A 3d-Printed Flow Meter And Solid-State Valve Concept, Joseph M. Pomo

Mechanical Engineering ETDs

In this thesis, I document the design, testing and performance of a novel Expanded-Range Venturi Flow Meter (ERVFM) concept. The ERVFM combines two, parallel-configured Venturi Flow Meters (VFM) with a Solid-State Selector Valve (SSSV). The goal was to create a reliable, high-turndown ratio flow meter which directs the fluid to either Venturi tube using the inherent pressure drop of the SSSV, and without moving parts. I constructed a pumped-fluid loop test-setup and quantified the ERVFM’s performance through pressure loss and mass flow rate measurements. In addition, I used python to develop models to assist in prototype design and data-processing. My …

Artificial Intelligence, Controls, And Sensor Fusion For Optimization And Modeling Of Space Missions And Particle Accelerators, Reza Pirayeshshirazinezhad

Mechanical Engineering ETDs

This PhD dissertation is devoted to developing artificial intelligence (AI) applications for space missions and particle accelerators considering constraints on the computational resources. The space mission studied in this research, the Virtual Telescope for X-ray Observations (VTXO), is the mission exploiting 2 6U-CubeSats operating in a precision formation. The goal of the VTXO project is to develop a space-based, X-ray imaging telescope with high angular resolution precision. VTXO space mission is designed and the mission is optimized to increase the performance of the mission. Trajectory optimization with AI, hybrid control, control algorithms, and high performance computing are all used to …

Multi-Scale Modeling Of Dislocation Motion And Interaction: Theory, Plastic Properties, And Boundary Conditions, Abu Bakar Siddique

Mechanical Engineering ETDs

Dislocation theory is the fundamental tool for explaining plasticity in the material. The elastic field of a material is always influenced by the presence of dislocations and other defects independent of the loading configurations. Scientists and researchers have minimal success in solving plasticity problems analytically. And for this reason, the capturing of dislocation dynamics is highly dependent on numerical modeling, which is always a challenge for its inherent multi-scale nature. Current research investigates and develops self-consistent numerical models for different plasticity problems based on the distributed-dislocation technique and the collocation-point method. Numerical methods are developed for different boundary conditions in …

Understanding Processing And Mechanics Of Extrusion-Based Additive Manufacturing For Multi-Material Parts, Jafar N/A Ghorbani

Mechanical Engineering ETDs

Despite the design freedom that additive manufacturing (AM) processes provide, there are still challenges in using some AM processes for end-use products. Fused filament fabrication (FFF), also known as material extrusion, is one of the AM technologies that has been used mainly for prototyping due to the low cost of machines, raw material, and ease of operation. Another advantage of FFF is its ease of integration with other additive or subtractive technologies. However, some disadvantages such as relatively poor and anisotropic mechanical properties have hindered FFF for end-use engineering components. The first chapter of this dissertation is a brief review …

A Novel Imaging Methodology To Estimate Advective Losses From A Concentrating Solar Power Particle Receiver, Jesus Daniel Ortega

Mechanical Engineering ETDs

Falling particle receivers (FPRs) such as the one at Sandia National Labs, represent the state-of-the-art Concentrating Solar Power (CSP) technology for energy harvesting. The FPR operates by creating a gravity-driven particle curtain in a receiver that is irradiated by concentrated sunlight from a field of concentrators. The particles are used directly as the heat transfer and storage media for the concentrated energy absorbed. However, during operation, particles can egress through the open aperture of the receiver cavity, resulting in particle-inventory and heat losses from the system. The particle plumes egressing from the cavity present a unique challenge to metrology due …

Dc Microgrid Fault Detection Using Multiresolution Analysis Of Traveling Waves, Rudy Montoya

Mechanical Engineering ETDs

Fast detection and isolation of faults in a DC microgrid is of particular importance. Fast tripping protection (i) increases the lifetime of power electronics (PE) switches by avoiding high fault current magnitudes and (ii) enhances the controllability of PE converters. This thesis proposes a traveling wave (TW) based scheme for fast tripping protection of DC microgrids. The proposed scheme utilizes a discrete wavelet transform (DWT) to calculate the high-frequency components of DC fault currents. Multiresolution analysis (MRA) using DWT is utilized to detect TW components for different frequency ranges. The Parseval energy calculated from the MRA coefficients are then used …

Dc Microgrid Fault Detection Using Multiresolution Analysis Of Traveling Waves, Rudy Montoya

Mechanical Engineering ETDs

Fast detection and isolation of faults in a DC microgrid is of particular importance. Fast tripping protection (i) increases the lifetime of power electronics (PE) switches by avoiding high fault current magnitudes and (ii) enhances the controllability of PE converters. This thesis proposes a traveling wave (TW) based scheme for fast tripping protection of DC microgrids. The proposed scheme utilizes a discrete wavelet transform (DWT) to calculate the high-frequency components of DC fault currents. Multiresolution analysis (MRA) using DWT is utilized to detect TW components for different frequency ranges. The Parseval energy calculated from the MRA coefficients are then used …

Zero-Power Ac Current Sensor, Omar Aragonez

Mechanical Engineering ETDs

In this study, a magnetic piezoelectric cantilever powered AC current and frequency sensor is proposed. This paper covers the configuration of the experimental setup, finite element modeling of the magnetic coupling, and the optimal spatial location of the magnetic proof mass in relation to the wire for smart grid applications. Solid and stranded copper wires of various gauges were used and carried current up to 30A. The magnets act as a proof mass to lower the frequency while also coupling to the magnetic field generated by the current carrying wire. The frequency of the AC current produces a sinusoidal force …

Method Of Embedded Imperfections For The Direct Simulation Of Deformation Instabilities In Film-Substrate Structures, Siavash Nikravesh Kazeroni

Mechanical Engineering ETDs

In this dissertation, a novel finite-element methodology called “embedded imperfections” is proposed and employed for computationally simulating various types of deformation instabilities observed in film-substrate structures subjected to mechanical loading. The approach involves the incorporation of elements having distinctive material properties within the film-substrate interface. One can interpret this practice as a deliberate distribution of material defects within the numerical model. It has been shown that embedded imperfections not only can trigger the onset of instability, but also can lead to “direct” simulation of deformation instability problems in that primary and subsequent instability modes can all be captured in a …

Incorporating In-Situ Monitoring To Detect Anomalies In Additively Manufactured Kovar Steel On A Layer-To-Layer Basis, Matthew Aragon

Mechanical Engineering ETDs

Combining traditional methods of material analysis with in-situ monitoring of a Laser Powder Bed Fusion (LPBF) printed part, on a layer-to-layer basis, provides the data necessary to adjust printing parameters to achieve specific material properties. Additively manufactured technology has advanced in the ability to accommodate new materials and provide new use cases. Uncertainties in material properties have arisen alongside the advancements in additive manufacturing. The layer-wise print analysis will allow for detection and correlation of print anomalies to the material properties such as density, material strength, and surface roughness. The data processed from each layer will be used to further …