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Zips Racing Electric 2022 Brakes Subsystem Design, Nicholas Thomas

Williams Honors College, Honors Research Projects

This project will include the design, manufacture, and assembly of the entire brakes subsystem for the Zips Racing Electric (ZRE) 2022 car. Goals of the brakes system include a lightweight, modular, machinable, and rigid design. The project will begin in the Fall semester with the design of the pedals and rotors as well as calculations to specify master cylinders, calipers, pads, etc. Software such as SolidWorks CAD, SolidWorks FEA, and Mastercam CAM will be employed. Next, the second semester will involve manufacturing or purchasing necessary components. Prototype pedals will be manufactured for physical testing.

The project will be completed individually. …

Formula Sae Design Validation Through Lap Time Simulation, Noah Gresser, Akos Jasper, Michael Metropoulos, Paul Buczynski, James Volcansek

Williams Honors College, Honors Research Projects

Lap time simulation is capable of advancing Zips Racing into a new, modern era for future vehicle designs. Through the use of VI-grade simulation software, Zips Racing was able to validate its current combustion and electric vehicle designs in spite of the challenges brought on to the team as a result of the COVID-19 pandemic. Throughout this project, the design team gained an enhanced understanding of suspension designs and optimizations through the usage of computer simulations. As a result, the teams have a better understanding of the fundamental changes that need to occur to enhance the race team’s final race …

Design And Analysis Of One-Piece 10” Carbon Fiber Wheels For Zips Racing Zr20 Formula Sae Racecar, Patrick Kruse, Henry J. Wathen, Jordan J. Hyde, Nicholas D. Dobben, Jordan D. Blake

Williams Honors College, Honors Research Projects

Reducing the weight of a vehicle in racing can substantially improve the vehicle dynamics and general performance capabilities. More specifically, the reduction of the unsprung corner weight can provide noticeable performance gains in handling and responsiveness, leading to a quicker, more agile car due to a lower yawing moment of inertia. Unsprung weight reduction also improves the car’s ability to maintain contact between the tires and the road surface for a more consistent grip. In this project we identified the loads that act on the wheel rims according to the data collected from the sensors in the car’s suspension, and …

Formula Electric Sae Frame, David Streen, David Kinion, Dylan Ramey

Williams Honors College, Honors Research Projects

The project is for the FSAE Zips Racing Electric Team. The last race car made by the Zips Racing Electric Team has a large potential for optimization. We plan to redesign the frame from the ground up in an effort to reduce weight and increase the performance potential while meeting all FSAE rules and packaging constraints.

Formula Electric is an event in which teams from colleges around the world compete in various events including autocross, endurance and many others with an electrically driven car.

This project will involve the design, analysis, and fabrication of a steel tube space frame for …

Optimization Of Formula Sae Electric Vehicle Frame With Finite Element Analysis, Alexander Prorok

Williams Honors College, Honors Research Projects

Optimization of Formula SAE Electric Vehicle Frame with Finite Element Analysis