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Thermoforming Process Effects On Structural Performance Of Carbon Fiber Reinforced Thermoplastic Composite Parts Through A Manufacturing To Response Pathway, Madhura Limaye, Sai Aditya Pradeep, Anmol Kothari, Sushil Savla, Akshat Agha, Srikanth Pilla, Gang Li
Thermoforming Process Effects On Structural Performance Of Carbon Fiber Reinforced Thermoplastic Composite Parts Through A Manufacturing To Response Pathway, Madhura Limaye, Sai Aditya Pradeep, Anmol Kothari, Sushil Savla, Akshat Agha, Srikanth Pilla, Gang Li
Publications
Thermoforming process of thermoplastic-based continuous CFRP's offer a major advantage in reducing cycle times for large-scale productions, but it can also have a significant impact on the structural performance of the parts by inducing undesirable effects. This necessitates the development of an optimal manufacturing process that minimizes the introduction of undesirable factors in the structure and thereby achieves the targeted mechanical performance. This can be done by first establishing a relationship between the manufacturing process and mechanical performance and successively optimizing it to achieve the desired targets. The current study focuses on the former part, where a manufacturing-to-response (MTR) pathway …
Mechanical Interfacial Locking And Multiscale Modeling Of Reinforced Thermoplastic Composites For Structural Applications, Anmol Kothari
Mechanical Interfacial Locking And Multiscale Modeling Of Reinforced Thermoplastic Composites For Structural Applications, Anmol Kothari
All Dissertations
The ever-growing pressure of reducing the adverse impact of transportation systems on environment has pushed industries towards fuel-efficient and sustainable solutions. While several approaches have been used to improve fuel efficiency, the light-weighting of structural components has proven broadly effective. In this regard, reinforced thermoplastic composites (RTPC), owing to their high recyclability, higher impact strength and fast cycle times, have become competitive candidates at an industrial scale. However, to implement RTPC toward large scale structural applications several challenges pertaining to material design and manufacturing effects need to be addressed. To this end, a computational study is carried out to address …
A Manufacturing-To-Response Pathway For Formed Carbon Fiber Reinforced Polymer Composite Structures, Madhura Limaye
A Manufacturing-To-Response Pathway For Formed Carbon Fiber Reinforced Polymer Composite Structures, Madhura Limaye
All Theses
Over the past decade, there has been an increased adoption of thermoplastic and thermoset based continuous carbon fiber reinforced polymer (CFRP) composites for structural applications in several industries. Among the different manufacturing methods, thermoforming process for thermoplastic based continuous CFRP’s offer a major advantage in reducing cycle times for large scale productions. Similarly, out-of-autoclave curing process for thermoset based continuous CFRP’s using heated tooling enables production of large composite structures. However, these manufacturing processes can have a significant impact on the structural performance of parts by inducing undesirable effects. These effects include inhomogeneous fiber orientations, thickness variations, and residual stresses …
Finite Element Beam Model For Piezoelectric Energy Harvesting Using Higher Order Shear Deformation Theory, Akhilesh Surabhi
Finite Element Beam Model For Piezoelectric Energy Harvesting Using Higher Order Shear Deformation Theory, Akhilesh Surabhi
All Theses
Piezoelectric energy harvesting devices convert mechanical energy to usable electrical energy, which can be used to power other electronic devices and sensors. Typical piezoelectric harvesters are unimorph cantilever composite beams, which have a single active piezoceramic layer and a passive substrate or a bimorph that has a passive substrate sandwiched between two piezoceramic layers. Power is captured across a coupled load resistor circuit in either a series or parallel connection. The mathematical modeling approaches for piezoelectric beam harvesters present in literature range from analytical distributed parameter modeling, to approximate distributed parameter, Rayleigh- Ritz global discretization or finite element local discretization. …
Finite Element Analysis Of Effective Mechanical Properties, Vibration And Acoustic Performance Of Auxetic Chiral Core Sandwich Structures, Hrishikesh Joshi
Finite Element Analysis Of Effective Mechanical Properties, Vibration And Acoustic Performance Of Auxetic Chiral Core Sandwich Structures, Hrishikesh Joshi
All Theses
Honeycomb cellular materials are widely used in engineering applications due to their high strength to weight ratio and controllable effective mechanical properties. The effective properties are controlled by varying the geometry of the repetitive unit cells of honeycomb structure. Sandwich panels made of honeycomb cores are beneficial in many applications including vibration isolation and sound transmission reduction. Sandwich panels with standard honeycomb core configurations have previously been studied with regards to sound transmission behavior. It has been established that the auxetic honeycomb cores, having negative in-plane Poisson's ratio, exhibit higher sound transmission loss as compared to regular honeycomb cores. In …
Compressive Strength Of Continuous Fiber Unidirectional Composites, Ronald Thompson
Compressive Strength Of Continuous Fiber Unidirectional Composites, Ronald Thompson
All Dissertations
Dow and Rosen's work in 1965 formed an intellectual framework for compressive strength of unidirectional composites. Compressive strength was explained in terms of micro-buckling, in which filaments are beams on an elastic foundation. They made simplifying assumptions, with a two dimensional idealization and linearized material properties. This study builds on their model, recognizing that the shear mode of instability drives unidirectional compressive strength. As a necessary corollary, the predictive methods developed in this study emphasize correct representation of composite shear stiffness. Non-linear effects related to matrix material properties, fiber misalignment, three dimensional representation, and thermal prestrains are taken into account. …