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Open Access. Powered by Scholars. Published by Universities.®

Science and Technology Studies

Brigham Young University

Theses and Dissertations

2018

Automotive manufacturing

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The Feasibility Of Augmenting A Fixed-Gap Bobbin Friction Stir Welding Tool With Cutters To Join Enclosed Castings, Adam Baxter Christensen Jun 2018

The Feasibility Of Augmenting A Fixed-Gap Bobbin Friction Stir Welding Tool With Cutters To Join Enclosed Castings, Adam Baxter Christensen

Theses and Dissertations

Bobbin Friction Stir Welding (BFSW) is a new application of Friction Stir Welding (FSW) that can be used to join materials together with little to no axial forces. This eliminates the need of a backplate or anvil needed to apply counter pressure against the tool. The applications of BFSW are growing every day. This new technology is helping the automotive industry and many other industries join materials more effectively and efficiently. This technology can be used to join materials with high strength to weight ratios to make cars lighter to increase fuel efficiency. This will also greatly reduce the cost …


Friction Bit Joining Of Similar Alloy Sheets Of High-Strength Aluminum Alloy 7085, Matthew R. Okazaki Jun 2018

Friction Bit Joining Of Similar Alloy Sheets Of High-Strength Aluminum Alloy 7085, Matthew R. Okazaki

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology used primarily in joining dissimilar metals. Its primary use has been focused in the automotive industry to provide an alternative joining process to welding. As automotive manufacturing has continually pushed toward using dissimilar materials, new joining processes have been needed to replace traditional welding practices that do not perform well when materials are not weld compatible. FBJ meets these needs perfectly as it provides strength as well as the ability to join materials of almost any kind.The purpose of this research was to explore different applications of the FBJ process. Traditionally FBJ …