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High Speed Jet Turbine Test Final Report, Kenneth Enstrom, Cameron Naugle, Isaac Thomas, Cody Lee

Mechanical Engineering

At high flight altitudes and speeds, external airplane elements are subject to immense loads. External devices must be put through testing that simulates these loads to ensure safety of the device. Our system will subject a device in need of testing to a jet of air, similar to wind seen on the surface of an airplane. The High Speed Air Jet Turbine Test project team has been tasked to design, build, and test an apparatus capable of acquiring real world flight data for micro-ram air turbines (microRAT). The micro-RAT is a device that provides power to an electrical device by …

Gaf Glass Mat Splice Table Improvements, Grant Haug, Kevin Lansang, Ronald Lam, Michael Mooney

Mechanical Engineering

The GAF asphalt shingle production line in Shafter, CA requires continuous operation in order to maximize production efficiency. The assembly line process begins with feeding a large roll of fiberglass web into an accumulator. However, once the fiberglass roll approaches the end, it must be spliced with a new roll in order to maintain continuous feed into the production line. The splicing process must be fast and reliable to prevent any delay of the production line. Currently, this process is performed by two workers who manually feed the new fiberglass roll, align the two mats, cut the mats, apply glue …

Carbon Articulating Backpack Spine, Salvatore Monforte Iii, Darci Lawrence, Savan Patel

Mechanical Engineering

In the field, firefighters and Urban Search and Rescue (USAR) personnel need to transport variable loads efficiently, safely, and comfortably while simultaneously performing certain physical tasks. Current models of external and internal framed backpacks distribute the load of a pack efficiently, but do not allow for the natural movement of the wearer. Wolfpack Gear, Inc. proposed the need for a system which both effectively carries a load and allows for the unhindered natural movement of the user. The goal of this project was to design, build, and test an articulating backpack support system. The first stage of the project comprised …

High Temperature Hepa Filter Test Unit Upgrades, Alexander Krippner, Ian Corcorran, Michael Burlando

Mechanical Engineering

No abstract provided.

Final Project Report: Heliostat-Concentrator Solar Cooker, Ian Davison, Devin Mast

Mechanical Engineering

This document is the full report for the senior project of Cal Poly Mechanical Engineering students Ian Davison and Devin Mast. The report encompasses the full project process, including background research, identification of need, design requirements, design development, proposed design, design realization, changes to proposed design, and design verification. We were tasked with the design and manufacture of a “dual mirror” solar cooker to verify a concept for a new type of off-axis parabolic solar cooker conceived by Dr. Pete Schwartz, the sponsor of the senior project and a physics professor at Cal Poly. Previously, off-axis parabolic solar cookers have …

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

Thermal Hydraulic Turbine Dynamometer, Ryan Baskett, Alexander Campbell, Andrew Puntorno-Carlberg

Mechanical Engineering

No abstract provided.

Child Carrier: Senior Project, Cordell Hollingsworth, Jacob Puppo, Drew Sapp

Mechanical Engineering

No abstract provided.

Machine Components Test, Brandon Younger, Lauren Romero, Carlos Padilla

Mechanical Engineering

To enhance California Polytechnic State University’s Mechanical Engineering program, Dr. Schuster has sponsored Brandon Younger, Lauren Romero, and Carlos Padilla to design and develop a new lab for students in the Intermediate Design class to test real mechanical components. This report discusses the background and ideation process that lead to the development of the Educational Mechanical Breadboard for Transmission System Components (Machine Components Test). Additionally, detailed drawings, 3D modeling, testing plans, and analysis are included to show how the Machine Components Test design will work and be validated.

Multi-Restaurant Delivery Service Design And Financial Analysis, Dylan Davis Fuller

Industrial and Manufacturing Engineering

When found on campus all day and in need of a quick meal before the next class what are the options for you as a Cal Poly student or faculty? Campus dining is the only option that can meet the typical demand you have of speed and convenience. Restaurants with food delivery often don’t have the variety or take to long for delivery. The goal is to provide a delivery service with the speed of getting a meal on campus but with the variety and quality of the restaurants found in downtown San Luis Obispo. Looking at existing businesses providing …

Startup Social Responsibility: A Concentrated Social Audit Of Halt Medical Inc., Matthew Frank Rosa

Industrial and Manufacturing Engineering

Halt Medical Inc. is a biomedical device startup whose managers are interested in assessing their levels of employee satisfaction and organizational well-being. They want to know if their employees are cooperating, if departments are cohesive, and if everyone is happy. To evaluate Halt Medical’s social capital and environment, a social responsibility audit will be conducted concentrated specifically on the organization’s social and ethical initiatives to its employees. This analysis requires interviews of managers, observations of cultural diffusion, and employee opinions on a variety of business areas. The five areas of focus for this audit are the company’s accommodation of each …

Swerve, Kaitlin A. Castillo, Cichasky A. Catherine

Industrial and Manufacturing Engineering

Carpooling yields great benefits environmentally, socially, and economically for carpooling, however there is no easy to use, safe, and enjoyable application for people to connect with others who are both close in proximity and have schedules that match currently. By creating a database and visual mock ups, our senior project creates the basis for an application called Swerve that matches users by location and schedules and has social and economic incentives. Our research allowed us to further understand the social, environmental and economic benefits and incentives of carpooling. We also looked into current carpooling websites and applications and could not …

Squirting Balloon Toy, Rachael Schelley, Elizabeth Wilhelm

Mechanical Engineering

The main goal of the Squirting Balloon Toy project was to create a new toy that combined both a helium balloon and a squirting water component near the base of the balloon. The toy will be sold at theme parks, fairs, and to other retailers such as toy stores with the target audience of primarily children and their parents, or any individuals seeking a good laugh when they spray their unsuspecting target. As a result, the toy was designed to be both visually appealing and to have an element of surprise. After testing and analyzing four different conceptual designs, two …

Tron 2.0 - The Experience, Alecsandro G. Vitale, Alexander W. Billings, Jordan Delfino, William Beechinor, Kelly Rorden

Architectural Engineering

The goal of this senior project was to come up with a structural-engineering-related schematic design for a roller coaster to be installed in Disneyland called TRON 2.0: The Experience. This involved looking at both design processes that we had already learned through our curriculum as well as researching concepts that were previously foreign to us, namely the dynamic application of loads and the effects of fatigue stresses.

A story was established based on the source material: the TRON movies produced by Walt Disney Studios. Thematic elements from the story were used as the basis for design implications that would become …

Process Development For Compression Molding Of Hybrid Continuous And Chopped Carbon Fiber Prepreg For Production Of Functionally Graded Composite Structures, Corinne Marie Warnock

Master's Theses

Composite materials offer a high strength-to-weight ratio and directional load bearing capabilities. Compression molding of composite materials yields a superior surface finish and good dimensional stability between component lots with faster processing compared to traditional manufacturing methods. This experimental compression molding capability was developed for the ME composites lab using unidirectional carbon fiber prepreg composites. A direct comparison was drawn between autoclave and compression molding methods to validate compression molding as an alternative manufacturing method in that lab. A method of manufacturing chopped fiber from existing unidirectional prepreg materials was developed and evaluated using destructive testing methods. The results from …

Sparse Aperture Speckle Interferometry Telescope Active Optics Control System, Matthew Clause

Master's Theses

A conventional large aperture telescope required for binary star research is typically cost prohibitive. A prototype active optics system was created and fitted to a telescope frame using relatively low cost components. The active optics system was capable of tipping, tilting, and elevating the mirrors to align reflected star light. The low cost mirror position actuators have a resolution of 31 nm, repeatable to within 16 nm. This is accurate enough to perform speckle analysis for the visible light spectrum. The mirrors used in testing were not supported with a whiffletree and produced trefoil-like aberrations which made phasing two mirrors …

Three Degree-Of-Freedom Parallel Actuator Telescope Mount, Garrett Daniel Gudgel

Master's Theses

This thesis contains the design, implementation, and testing of an original, small-scaled two degree-of-freedom telescope mount and a medium-scaled three degree-of-freedom telescope mount inspired by the six degree-of-freedom Stewart-Gough platform telescope mount. The end product is intended to achieve research-standard resolution of targeted sky coverage for binary star research. The scaled prototype was carried through concept design, manufacturing, software development, and testing. The mount software development and electronic design is applicable to a full-scale mount as the drivers have been designed to be easily adapted to different actuator configurations. It is recommended that this design be implemented into a telescope …

Axisymmetric Bi-Propellant Air Augmented Rocket Testing With Annular Cavity Mixing Enhancement, Allen A. C. Capatina

Master's Theses

Performance characterization was undertaken for an air augmented rocket mixing duct with annular cavity configurations intended to produce thrust augmentation. Three mixing duct geometries and a fully annular cavity at the exit of the nozzle were tested to enable thrust comparisons. The rocket engine used liquid ethanol and gaseous oxygen, and was instrumented with sensors to output total thrust, mixing duct thrust, combustion chamber pressure, and propellant differential pressures across Venturi flow measurement tubes.

The rocket engine was tested to thrust maximum, with three different mixing ducts, three major combustion pressure sets, and a nozzle exit plane annular cavity (a …

Sae Baja Dynamic Loading, Ryan Flatland, Christian George, Nick Bonafede

Mechanical Engineering

Cal Poly’s SAE Baja team undertook a project to measure the loads applied to an offroad buggy via the ground, including any obstacles. Originally, the ground loads pertaining to suspension, drivetrain, and chassis were based on rough estimates and historical part failures. This led to large safety factors, overbuilt parts, unknown part life, and improperly designed points of failure. In order for the team’s designs to advance to the next level of competition, an accurate set of loading cases were required. The main focus of the project was the suspension loads measured with strain gauges and a shock potentiometer, however …

Creation And Analysis Of Checklists To Improve Raquet Stringing Performance In Tennis Warehouse, Alston S. Nguyen

Industrial and Manufacturing Engineering

Tennis Warehouse has a need to increase the supply of strung racquets and man hours to complete these strung racquets over the course of a year. That is, the demand can be increased by up to 4 times its average load during certain hectic parts of the year (professional tournaments, holidays, and competitive seasons). Not meeting this demand can lead to upset customers, unnecessary waste and replacing of rushed items and shipping costs, and a discouraged customer service representative workforce. The objective of this project is to use a set of checklists to address this problem and attempt to increase …

Modeling And Test Of The Efficiency Of Electronic Speed Controllers For Brushless Dc Motors, Clayton R. Green

Master's Theses

Small electric uninhabited aerial vehicles (UAV) represent a rapidly expanding market requiring optimization in both efficiency and weight; efficiency is critical during cruise or loiter where the vehicle operates at part power for up to 99% of the mission time. Of the four components (battery, motor, propeller, and electronic speed controller (ESC)) of the electric propulsion system used in small UAVs, the ESC has no accepted performance model and almost no published performance data. To collect performance data, instrumentation was developed to measure electrical power in and out of the ESC using the two wattmeter method and current sense resistors; …

A Concept Validation Of A Magnetometry-Based Technology For Detecting Concealed Weapons In Vehicle Door Panels, Nar Vang

Master's Theses

Acts of insurgency have become an increasing threat resulting in extensive measures being taken by the law enforcement authorities to mitigate their devastating effects on human life and infrastructure. This thesis introduces a magnetometry-based information, and signal processing methodology for detecting concealed ferrous objects in vehicle body panels. From extensive literature research, it was observed that while magnetic sensors have been used in a variety of related applications, but they have not been extensively applied to the on-road detection of firearms and explosives concealed in vehicles. This study utilized an extensive experimental protocol for preliminary concept validation. The main idea …

Increasing The Independence Of Children With Spina Bifida Through The Designing And Building Of A Mechanical Aide, Andrew Duffek, Robert Brent, Michael Hamada, Melissa Rodriguez

Industrial and Manufacturing Engineering

In order to assist Silas Hopper, a child with spina bifida, with getting into his wheelchair independently when being on the ground, the senior project team set out to construct a device that would fulfill that purpose. They did this through coming up with a strict definition of the problem to be solved, designing a number of potential solutions for the problem, prototyping to determine the feasibility of the solutions, making design modifications after testing the prototype, and building the final device.

The end product was a device that was able to operate mechanically, with a design that considered safety …

Conversion Of A Gas Combustion Engine To An Electric Motor In A Porsche 924, Ashley Weed

BioResource and Agricultural Engineering

This paper is a walk-through of converting a gasoline Porsche 924 to and electric engine. The paper begins with steps on how to remove the gasoline engine. It then goes into setting up the electrical system for the new electric vehicle and then follows up with the motor installation. The end of the report discusses the testing and results of the electric vehicle and finishes up with recommendations to anyone who attempts a similar project.

Cal Poly Sae Formula Electric Chassis, Brandon Stitt, Rachel Brooks, Christopher L. Pell

Mechanical Engineering

The Cal Poly Formula Electric team has been in need of a chassis redesign, making that a logical choice for a senior project. The original goal of the project was to build the lightest possible frame while still maintaining adequate strength and stiffness. The existing frame made a good starting point. The steel tube spaceframe weighed a colossal 105 lb. There was ample room for improvement, even with a similar spaceframe design. The greatest potential to reduce weight lay in submitting designs under the Alternative Frame (AF) rule set. This could avoid the added weight of many required tubes. The …

Human Powered Vehicle Frame Design, Matthew S. Allen, Peter B. Aumann, Trent J. Hellmann

Mechanical Engineering

This report discusses the Human Powered Vehicle Frame Design senior project’s contributions to the design, manufacture, testing, and competition of the Cal Poly Human Powered Vehicle Club’s 2015 vehicle, Sweet Phoenix. The project’s guiding rules and timeline were dictated by the ASME Human Powered Vehicle Challenge (HPVC), held in April 2015. The Club sought to improve upon its previous vehicle, Aria, which suffered from a range of faults including a catastrophic structural failure at the 2014 HPVC. Largely in response to this failure, the Frame Design project’s major focus was Sweet Phoenix’s frame, from concept to manufacturing. During the design …

Team Solar Sip, Patrick Fillingham, Wesley Goodson, Kenneth Li

Mechanical Engineering

No abstract provided.

Active Fog Catcher, Michael Giglio, Carson Hand, William Beechinor, Kai Zhang

Mechanical Engineering

The active fog catching senior project team has been asked to develop a device that will harvest water from the atmosphere, namely fog, using active means. The project will be centered on maximizing water collection rate, with efficiency as a secondary concern. The final design utilizes a refrigeration system in which fans pull air across the cold evaporators inside of a duct. Water condenses on the evaporators and drain into a collection container. It was decided to focus on maximizing water collection at the cost of efficiency because the feasibility of actively harvesting fog must be proved before trying to …

Solar Decathlon Plumbing Subsystem Final Design Report, Robert Burtt, Chris Lutze, Tyler Dunaway

Mechanical Engineering

The U.S. Department of Energy announced it will be hosting an international public competition called the Solar Decathlon in Irvine, CA during October 2015 to showcase high-efficiency houses. Cal Poly students created a team – Solar Cal Poly – to participate. Three mechanical engineering students joined the team to work on the plumbing section of the competition. The team completed multiple iterations and designs of the plumbing system within the Solar Cal Poly house as the house was designed and redesigned. The construction and final design of the plumbing system will be decided by the construction crew and architecture team …

Smart Water Meter, Jeff Hufford, Eric Adler, Garrett Hall

Mechanical Engineering

No abstract provided.