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Miniature Train Engine, Jason Patrick Lacson Del Castillo, Renato Andrew Dilauro, Sophia Theresa Tiu, Robert John Pallares Iii

Mechanical Engineering

This report details the redesign of the Mini Train Prop for the SLO Civic Ballet’s The Nutcracker, aiming to create a lighter, more user-friendly, and easily maneuverable train. The Final Design Review (FDR) includes the design process, manufacturing plan, and justifications for decisions made. Key improvements are reducing the train's weight, automating the fake wheels, and enhancing maneuverability with a neutral pin and lever system. In this report we detail the significant changes since the Critical Design Review (CDR). The implementation covers procurement, manufacturing, and assembly, while design verification ensures compliance with cost, weight, turn radius, and structural integrity specifications. …

Improving The Peak Performance Lifespan Of A Two-Piece Composite Bat, Angelina Sicurezza

Williams Honors College, Honors Research Projects

The push for innovation and enhancement of sports equipment in recent years has led to significant advancements in composite materials. This project aims to propose new design possibilities that will improve the lifespan of a two-piece composite bat. Using finite element analysis (FEA) software, various fiber orientations and materials were modeled and analyzed for their impact response. Two unique quarter-cylinder designs along with a baseline design were modeled with symmetric boundary conditions. The proposed bat deigns include a helicoidal model and a CFRP-Aramid hybrid model. Comparative analysis of the elastic responses revealed that both the helicoidal and hybrid models demonstrated …

Development Of A High-Pressure Infiltration Process For Phenol–Formaldehyde Matrix Composites, Samuel Weiler, Patrick Schwartzkopf, Henry Haffner, K. Chandrashekhara

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Phenol–formaldehyde (phenolic) thermosets are known for excellent heat and chemical resistance, high flame retardance, and good mechanical performance. However, phenolics are also known for their high brittleness, and tendency to form voids, due to a condensation reaction forming water during curing. These voids can decrease the mechanical performance of the resultant phenolic composite and introduce undesirable performance characteristics. This work aims to develop a technique that uses high-pressure infiltration to obtain dense phenolic matrix composites, with commercially available resin and fiber reinforcement. The high-pressure system developed in this work is compared to a conventional low-pressure resin infusion technique, and the …

Multiscale Modeling And Gaussian Process Regression For Applications In Composite Materials, Joshua Arp

All Dissertations

An ongoing challenge in advanced materials design is the development of accurate multiscale models that consider uncertainty while establishing a link between knowledge or information about constituent materials to overall composite properties. Successful models can accurately predict composite properties, reducing the high financial and labor costs associated with experimental determination and accelerating material innovation. Whereas early pioneers in micromechanics developed simplistic theoretical models to map these relationships, modern advances in computer technology have enabled detailed simulators capable of accurately predicting complex and multiscale phenomena.

This work advances domain knowledge via two means: firstly, through the development of high-fidelity, physics-based finite …

Optimized 3d-Printing Of Carbon Fiber-Reinforced Polyether-Ether-Ketone (Cfr-Peek) For Use In Overmolded Lattice Composite, Ryan C. Ogle

Masters Theses

Current orthopedic implants are overwhelmingly composed from metallic materials. These implants show superior mechanical properties, but this can additionally result in stress shielding due to a modulus mismatch between the bone tissue and implanted device. Polymeric implants reduce this stress shielding effect but have much lower mechanical properties, limiting their use. Polylactic acid (PLA) is a widely used biodegradable thermoplastic polymer, however, its use has been limited by the polymer’s mechanical properties and rapid loss of strength during degradation in vivo. Polyether-ether-ketone (PEEK) is another common biocompatible polymer , with chemical and mechanical properties which make it a popular alternative …

Joining Methods For Continuous Fiber Reinforced Thermoplastic Composites In Structural Applications, Andrew Moran

Electronic Theses and Dissertations

Continuous fiber reinforced thermoplastic (CFRTP) composites have been proposed as an alternative to metals in structural applications. CFRTP composites can be used to create structures that are lighter weight, have better resistance to environmental factors, and have the potential to be recycled. However, one of the main challenges to CFRTP composites is connections between structural members. The goal of this thesis is to investigate the feasibility of joining CFRTP composites to both similar and dissimilar materials through literature review, coupon testing, design of a structural joint, and a small scale laboratory prototype of the joint. To achieve this goal the …

Evaluation Of Accelerated Testing Methods To Predict The Effects Of Chemical Exposure On Mechanical Properties Of Polyester Composites In Municipal Wastewater Service, Roberto A. Garcia

Theses and Dissertations

Composite Access Products (CAP) is a company that is determined to replace traditional steel manhole covers with fiber reinforced polymer alternatives that have similar performance while also introducing several advantages. CAP can achieve this by manufacturing the polymer manhole covers using high-speed, high pressure compressing molding to produce lightweight, long-lasting, corrosive resistant covers. CAP’s composite covers have been approved for use by TXDOT in roadway zones. Despite this, they must now undergo more testing and verification for use in environments with highly corrosive elements such as sewage environments and waste processing plants. In these situations, the polymer manhole covers will …

Carbon Fiber Coil Spring Characterization And Manufacturing, Cooper Madrazo

UNLV Theses, Dissertations, Professional Papers, and Capstones

Helical coil springs are used in many mechanical design applications including industrial machines, devices, and vehicle suspension systems. It is desirable to minimize the weight of vehicle suspension systems as this can improve performance and handling. Most vehicle suspension coil springs are made from solid steel alloys or other metallic materials. Significant weight savings could be achieved if the metallic material were replaced by high performance fiber reinforced polymer composites. However, the coil spring geometry is a difficult manufacturing challenge for composite materials. The goal of this thesis was to investigate efficient and low-cost manufacturing methods to produce light-weight polymer …

Design Of Composite Joints Using Machine Learning Approaches, Natalie Richards

Williams Honors College, Honors Research Projects

Adhesively bonded joints have an advantage in joining dissimilar engineering materials due to their high structural efficiency and being lightweight. These joints are either between two opposite laminates or between a composite laminate and a metal structure. The aerospace and automotive industries have seen an increase in utilizing these adhesive joints in their engineering applications. Joint strength along with the failure mode (adhesive, delamination, etc.) is the most important parameter to evaluate when understanding the capability of the adhesive joint. In this paper, a regression and a classification machine learning (ML) model are utilized to predict the failure load and …

Buckling Load Optimization Of Variable Stiffness Composite Plate Using Fem And Semi-Analytical Method, Jeegar Vallabhbhai Patel

Mechanical and Aerospace Engineering Theses

The advent of new composite manufacturing techniques like Automated Fiber Placement (AFP) offers greater flexibility in structural designs by allowing curvilinear fiber paths. Hence, it is now possible to change laminate stiffness locally, thereby enabling Variable Stiffness (VS) composite structures. Such structures demonstrate superior buckling performance over traditional constant stiffness structures. However, obtaining the optimum fiber paths to improve buckling performance remains an open area of research due to the complexity of determining such fiber paths. This research investigated two approaches for optimizing fiber paths; First, a Finite Element Method (FEM) approach that utilizes linear shape functions to interpolate local …

High Performance Electromagnetic Interference Shielding From Lightweight-Flexible Polymer Composite Fiber Structures, Fariha Rubaiya

Theses and Dissertations

This study focuses on the development and characterization of fiber-based polymer composite structures with the goal of developing high performance, flexible, lightweight, and cost-effective materials for electromagnetic interference shielding and piezoelectricity. Polyvinylidene fluoride (PVDF) was used as the base fiber mat while polyaniline (PANI), polypyrrole (PPY), polyindole (PIN), polydiacetylene (PDA) and Zn2GeO4 (ZGO) were incorporated via solution mixing and in-situ polymerization. The PVDF fine fiber systems were produced using the Forcespinning® method. Morphology, structure, thermal stability, electrical properties, EMI shielding effectiveness and piezoelectric performance of the fiber mats were analyzed. The composite system containing 1.25 wt. % of ZGO-PVDF displayed …

Investigating A Finite Element Model Updating Methodology For Characterizing Mechanical Properties Of Ncf Composites, Pasworn Chanchai

Mechanical and Aerospace Engineering Theses

Composite materials have been a key breakthrough in developing aircraft structures. Their superior strength and stiffness-to-density ratio, which are unmatched by no other materials, allow engineers to create high strength and ultra-lightweight aircraft structures. Recently, non-Crimp Fabric (NCF) composites have emerged as attractive alternatives to traditional autoclave pre-impregnated composites allowing for lower production costs, better handling and improved shelf life while maintaining excellent in-plane mechanical properties compared to other types of textile composites. NCF out-of-plane mechanical properties can also be enhanced by stitching a high tensile strength yarn throughout their entire laminate thickness, improving the resistance to delamination. However, stitch-reinforced …

In Situ Characterization Of Fiber-Matrix Interface Debonding Via Full-Field Measurements, Robert Livingston

Theses and Dissertations

Macroscopic mechanical and failure properties of fiber-reinforced composites depend strongly on the properties of the fiber-matrix interface. For example, transverse cracking behavior and interlaminar shear strength of composites can be highly sensitive to the characteristics of the fiber-matrix interface. Despite its importance, experimental characterization of the mechanical behavior of the fiber-matrix interface under normal loading conditions has been limited. This work reports an experimental approach that uses in situ full-field digital image correlation (DIC) to quantify the mechanical and failure behaviors at the fiber-matrix interface. Single fiber model composite samples are fabricated from a proprietary epoxy embedding a single glass …

Autonomous Navigation Of The Surface Autonomous Vehicle For Emergency Rescue (Saver), Andrew Skow

ENGS 88 Honors Thesis (AB Students)

Once dropped into the ocean, SAVER will autonomously navigate towards the Advanced Next-Generation Emergency Locator beacon, worn by every NASA astronaut, that emits a 121.5 MHz distress signal. Using a rotating directional loop antenna SAVER is able to detect and identify the direction of the distress beacon and navigate itself towards the signal source. The autonomous navigation system is dependent on several electrical, and mechanical systems to function properly and presents a novel systems engineering problem. Given testing limitations, NASA requires that SAVER is designed to operate indoors and with an umbilical power supply. The radio direction finding (RDF) system …

Composite Pegboard, Asa J. Cusick, Luis Corrales, Joelle Hylton, Wyatt Pauley

Mechanical Engineering

Many of those with mobility limitations who are told they will need a wheelchair for the rest of their lives can actually begin to stand and walk again given the proper tools and support. The current design for a wheelchair seeking to support this process is overly complex, heavy, and exhibits some features that could potentially pose a serious health hazard to those using it. The scope of this project is to aid in the design of an adaptable composite wheelchair frame that can be both lightweight and strong, while still allowing for physical diversity of potential users. Through research …

Prediction Of In-Plane Stiffnesses And Thermomechanical Stresses In Cylindrical Composite Cross-Sections, Bryson M. Chan

Master's Theses

Accurate mechanical analysis of composite structures is necessary for the prediction of laminate behavior. Cylindrical composite tubes are a mainstay in many structural applications. The fundamental design of circular composite cross-sections necessitates the development of a comprehensive composite lamination theory. A new analytical method is developed to characterize the behavior of thin-walled composite cylindrical tubes using a modified plate theory. A generated numerical solver can predict properties such as axial stiffness, bending stiffness, layer stresses, and layer strains in composite tubes subjected to combined mechanical loading and thermal effects. The model accounts for the curvature by transforming and translating the …

3d Printing Of Hybrid Architectures Via Core-Shell Material Extrusion Additive Manufacturing, Robert Cody Pack

Doctoral Dissertations

Biological materials often employ hybrid architectures, such as the core-shell motif present in porcupine quills and plant stems, to achieve unique properties and performance. Drawing inspiration from these natural materials, a new method to fabricate lightweight and stiff core-shell architected filaments is reported. Specifically, a core-shell printhead conducive to printing highly loaded fiber-filled inks, as well as a new low-density syntactic foam ink, are utilized to 3D-print core-shell architectures consisting of a syntactic epoxy foam core surrounded by a stiff carbon fiber-reinforced epoxy composite shell. Effective printing of test specimens and structures with controlled geometry, composition, and architecture is demonstrated …

Evaluation Of Warpage For Composite Automotive Components, Eric J. Martin

Electronic Thesis and Dissertation Repository

Thermoplastic composite parts are manufactured using compression molding for the purposes of assembly in a car seat sub-assembly. Concerns about the dimensional accuracy of the parts prompted an investigation into the part warpage. The warpage of the parts needs to be evaluated for the purposes of determining processing conditions which are linked to part warpage, in order to reduce part warpage.

Laser line probes (LLP) are becoming a more attractive tool for the purposes of part inspection. LLPs quickly acquire point cloud data from complex surfaces and are a non-contact method of measurement; these qualities make LLPs the best tool …

Finite Element Based Methodology To Predict Fatigue Compression Failure In Composite Based On Fiber Kinking Damage Model, Md Saddam Hossain

Mechanical and Aerospace Engineering Dissertations

Advanced polymer matrix composites are widely used in designing high-performance and lightweight spacecraft, rotorcraft, and automotive structures, due to its superior performance such as specific stiffness, specific strength, and toughness, which are appealing in reducing the weight of these structures. One critical factor that limits the efficient design of structures composed of fiber-reinforced composites (FRP) is the vulnerability of the material under compression loading since compressive strength of FRP material is typically a lot less compared to the tensile strength. Moreover, composite structure may undergo compression loading either by accidentally or by deliberately, large margins of safety are usually imposed …

Compaction And Residual Stress Modeling In Composite Manufactured With Automated Fiber Placement, Von Clyde Jamora

Mechanical & Aerospace Engineering Theses & Dissertations

Automated fiber placement is a state-of-the-art manufacturing process that allows for complex layup patterns and can quickly place, cut, and restart composite tows. However, with this type of manufacturing process layup defects are inevitable, and manufacturing defects propagate after curing. Process modeling is the considered approach for exploring the defect prediction. Two different but related works were conducted, which are the thermochemical and hyperelastic model and the residual deformation model. For the model before cooling, a hyperelastic model and a thermo-chemical were made to simulate the compaction and heat transfer. Temperature dependent properties that are a function of degree of …

Jcati Composite Delaminator, Payden Coffman

All Undergraduate Projects

Improvements need to be made to the existing delaminator system designed to crush proprietary Boeing 777 composite material. The current design incorporates a hydraulic system to achieve the high loads needed to separate material layers. The new system will need to be able to apply the same loads while at the same time allowing for a constant feed of material through the system. To achieve this, a “gear-like” crushing system will be implemented that will apply a high enough radial load into the material that will achieve delamination equal or greater than the previous design while at the same time …

Study On Antibacterial Of Chitosan/Hydroxyapatite Doped Magnesium Composite As A Material For Bone Graft Applications, Andromeda Dwi Laksono, Teodoro A. Amatosa, Jr., Hilda Pebrianti Octaviana Sitorus, Wentika Putri Kusuma Asih, Sulistijono Sulistijono

Makara Journal of Technology

Hydroxyapatite (HAp) is one of the constituent minerals of bone and teeth, that has been widely used for synthesizing bone graft. Due to the limitation on properties of the hydroxyapatite, it is doping with Magnesium (HAp-Mg). The addition of Chitosan (Chi) was expected to improve the antibacterial properties of HAp-Mg. The present research aims to study the influence of Chitosan with 0, 5, 15, and 25 wt% addition on biocompatibility properties of Chi/HAp-Mg composite. HAp-Mg was synthesized using the sol-gel method; meanwhile, Chi/HAp-Mg composite was manufactured by mixing Chitosan in acetic acid, and HAp-Mg was added into the mixture. The …

Characterization Of Local Void Content In Carbon Fiber Reinforced Plastic Parts Utilizing Observation Of In Situ Fluorescent Dye Within Epoxy, Wyatt Young Warner

Theses and Dissertations

Experimentation exploring the movement of voids within carbon fiber reinforced plastics was performed using fluorescent dye infused into the laminates observed through a transparent mold under ultraviolet light. In situ photography was used as an inspection method for void content during Resin Transfer Molding for these laminates. This in situ inspection method for determining the void content of composite laminates was compared to more common ex-situ quality inspection methods i.e. ultrasonic inspection and cross-section microscopy. Results for localized and total void count in each of these methods were directly compared to test samples and linear correlations between the three test …

Double-Sided Corrugated Composite Tube And Axle Protective Mechanism For Railway Vehicles, Hozhabr Mozafari

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Structural elements in transportation vehicles are exposed to different types of dynamic loadings and impact scenarios. Protecting passengers against injury and providing mechanisms to avoid impact induced damages to the critical components are the two hot topics in crashworthiness engineering. The presented research work includes two parts. The first part is about designing a novel double-sided composite corrugated tube that can be implemented in front chassis rail of ground vehicles to improve their crashworthiness against collision and car accidents. To maximize the controllable energy absorption of corrugation troughs as observed in the single sided corrugated (SSC) tube, we proposed and …

Synthesis Of Multiwall Α-Fe2o3 Hollow Fibers Via A Centrifugal Spinning Technique, Mandana Akia, K. A. Mkhoyan, Karen Lozano

Mechanical Engineering Faculty Publications and Presentations

Highlights

• Hollow hematite (α-Fe2O3) fine fibers were fabricated via a simple, flexible, and scalable technique.

• An aqueous solution with iron precursor/polymer was used in the centrifugal spinning process

• Developed fibers show average wall thickness of 55 ± 15 nm and outer fiber diameter of 852 ± 86 nm

Abstract

Hollow hematite (α-Fe2O3) fine fibers with multiwall structure were synthesized by utilizing a centrifugal spinning technique. Aqueous solutions of polyvinyl pyrrolidone and iron (III) nitrate nonahydrate were prepared and spun into fibers. The precursor fibers were heat treated at 650 °C to form iron oxide fibers. Scanning electron micrographs revealed the …

High Enthalpy Storage Thermoset Network With Giant Stress And Energy Output In Rubbery State And Associated Applications, Jizhou Fan

LSU Doctoral Dissertations

In this study, a new shape memory thermoset network with giant stress and energy output in rubbery state is synthesized and studied firstly since the low output in stress and energy in rubbery state has been a bottleneck for wide-spread applications of thermoset shape memory polymers (SMPs). Traditionally, stress or energy storage in thermoset network is through entropy reduction by mechanical deformation or programming. We here report another mechanism for energy storage, which stores energy primarily through enthalpy increase by stretched bonds during programming. As compared to entropy-driven counterparts, which usually have a stable recovery stress from tenths to several …

Design Of Natural Composite I-Beam For Sampe 2019, Brian Harkness

Honors Theses

In recent years, the demand for high performance, lightweight, fiber-reinforced composites have grown substantially. Fiberglass and carbon fiber have exemplary material properties that meet the demand and have set the industry standard for performance materials. Although these materials meet their design function, they suffer from high environmental impacts throughout their life cycle and are not cost effective to produce. Flax fiber composites have comparable properties to fiberglass but can be produced more efficiently and production requires much less energy consumption. Flax is a readily available, renewable material that will easily biodegrade once it is the end of its useful life …

Effects Of Bio-Composites In Corrugated Sandwich Panels Under Edgewise Compression Loading, Jalen Christopher Mano

Master's Theses

Present day composite sandwich panels provide incredible strength. Their largest problem, however, is early bonding failure between the core and the skin. This is due to the low bonding surface area of present cores like honeycomb. Corrugated structures could provide a remedy for this with their much larger bonding surface area. Corrugated structures have extreme mechanical properties deeming them particularly useful in aerospace and automotive applications. However, previous research has shown that the stiffness of carbon fiber causes debonding and drastic failure when used as both a core and a skin. Bio-composites have properties that could strengthen the corrugated sandwich …

Composite Recycler: Frame, Alfonso Olivera

All Undergraduate Projects

How can composites be recycled? The Composite Recycler is an ongoing project that started in September 2017. The purpose of this project was to create a machine that will delaminate the composites, cut them, and heat them up to separate the resin from the composites so they can be recycled. A group was put together for the 2018-2019 academic year to further the project as a whole improve the operation of the device. The existing base was used as well as the cutter and the power sources. The upgrades included; a housing to support the transport rollers and changing from …

Experimental Measurement Of Dielectric Properties Of Powdery Materials Using A Coaxial Transmission Line, Robert Tempke

Graduate Theses, Dissertations, and Problem Reports

This study proposes a standard methodology for coaxial dielectric property measurements of powdery materials (1-10GHz) using a coaxial transmission line. Four powdery materials with dielectric constants ranging from 3.5 to 70 (SiO2, Al2O3, CeO2, and TiO2) were experimentally investigated at varying volume loading fractions in a paraffin mixture. A statistically significant number of paraffin heterogeneous-mixtures was synthesized for all dielectric powders. The dielectric properties of the constitutive materials were determined using appropriate mixture equations. The sensitivity of the equations dielectric prediction to volume loading is discussed with guidance on selecting the best mixing equation. It was determined that low volume …