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A Computational Approach For Modeling Plasma Sprayed Coatings From Splat To Bulk Deposits, Sadhana Bhusal

FIU Electronic Theses and Dissertations

In this study, a multi-pronged computational approach is developed to predict the effect of spray parameters on aluminum oxide splat formation and mechanical properties of the coatings. The splat morphology is investigated using computational fluid dynamics approach. Simulated splat morphologies show a good agreement with the experimentally obtained splats. Three-dimensional coating structure is constructed using the stochastic approach using simulated splat morphologies. Finite Element Analysis is used to compute the elastic modulus of the coating. An inter-splat correction factor is introduced which considers inter-splat cracks, interface bonding and other effects like curling of splats and splat sliding. After the correction …

Mesoscale Modeling Of Shape Memory Alloys By Kinetic Monte Carlo–Finite Element Analysis Methods, Adam David Herron

Theses and Dissertations

A coupled kinetic Monte Carlo – Finite Element Analysis (kMC–FEA) method is developed with a numerical implementation in the Scalable Implementation of Finite Elements at NASA (ScIFEN). This method is presented as a mesoscale model for Shape Memory Alloy (SMA) material systems. The model is based on Transition State Theory and predicts the nonlinear mechanical behavior of the 1st order solid–solid phase transformation between Austenite and Martensite in SMAs. The kMC–FEA modeling method presented in this work builds upon the work of Chen and Schuh [1, 2]. It represents a “bottom-up” approach to materials modeling and could serve as a …

Application Of Computational Tools To Spaghetti-Based Truss Bridge Design, Jin Xu, Jiliang Li, Nuri Zeytinoglu, Jinyuan Zhai

ASEE IL-IN Section Conference

Application of Computational Tools to Spaghetti-Based Truss Design

Statics and Strength of Materials are two foundational courses for Mechanical/Civil Engineering. In order to assist students in better understanding and applying concepts to a meaningful design task, SolidWorks and theoretical calculation were used for a spaghetti-bridge design contest with the constraints of given maximum weight and allowable support-material weight. As the first step of this iterative designing process, both extrude feature and structural member were introduced to model planar bridge trusses. Then SolidWorks’ Statics module was used to run FEA analysis of the structural performance in efforts to optimize the …

Build Strategy Investigation Of Ti-6al-4v Produced Via A Hybrid Additive Manufacturing Process, Lei Yan

Doctoral Dissertations

“Till now, laser metal deposition (LMD) has been developed with the capability of near-net shape high-performance metal parts fabrication, especially complicated titanium alloys, nickel alloys, and aluminum alloys. However, LMD processed parts usually do not meet end-use requirements without post treatments. In-process part quality inspection and inner features machining are impossible within a single LMD process. Hybrid additive manufacturing (HAM), which integrates additive and subtractive manufacturing in one process, has been proposed to increase the feasibility of complex parts fabrication. This dissertation aims to improve the applications of Ti-6Al-4V parts fabricated via a HAM technique. The first research topic is …