Digital Commons Network^™

Subway Rail Car Filter Sampling Tool, Brian Hong, Julia Pollard, Philip Ybarra

Mechanical Engineering

The following design report has been prepared by Team Slice for both Cal Poly’s Mechanical Engineering Department and Lawrence Livermore National Laboratory. This report provides an overview of the design ideation process of creating a subway rail car filter sampling tool. This cutting tool will take samples of HVAC filters from subway railcars in New York City, NY. These samples will then be used for processing in biological terror emergency response situations. This device will provide an easy, safe, and user friendly tool to cut filter samples. The current method of cutting is a pair of scissors or shears, which …

In-Bottle Wine Aerator, Kevin Kesler, Patrick Lowry, Paul Woolworth

Mechanical Engineering

The proposal for Capitol Cultivators discusses and evaluates the development of an in-bottle wine aerator. It defines the problem and need for an aerator located inside the wine bottle. Additionally, it outlines requirements essential for an effective design and describes the engineering process that will be followed.

Trampoline And Bungee Fatigue-Test Machine, Andy Brock, Christopher D'Elia, Ryan Murphy

Mechanical Engineering

JumpSport, a Saratoga based recreational and fitness trampoline company, sponsored this senior project team towards the development of a fatigue-testing machine. The goal of this project was to iterate the previous machine JumpSport used for bungee cord, spring, and trampoline fatigue testing. Since minimal study had been conducted on these specific bungee cords, the fixture was designed to confirm the theoretical correlations for rubber and perform the final tests according to a strict protocol. Operating with a specific test protocol in mind will allow the data from multiple tests to be combined and analyzed statistically. With a design concept in …

Design Of An Automatic Wood Trimming Machine, Van Ho, Nicholas Maskal, Andrew Rutland

Mechanical Engineering

This final design report, prepared for Sunrise Arts by the Cal Poly design team Mahogany Automation, details the year-long process in which the team of three engineering students designed and built an automated wooden -plank edge trimming machine that incorporates anti-jamming and continuous loading features. The team has examined current woodworking machines and features available on the industrial and commercial market, and used these as guides along with device requirements set by the project sponsor, Bruce Palmer. The focus has been on designing the simplest and most cost effective device that allows operators to make production runs of wooden slats …

Heat Transfer Experiment: Energy Conservation, Ben Ward, Brett Wallace, Ryan Waltman

Mechanical Engineering

This proposal, prepared for the Mechanical Engineering Department by the HTEC design team will redesign and replace the current energy conversion lab that is inaccurate and out of date. The team will evaluate methods of energy conversion, specifically using braking systems, as well as existing labs in order to design an accurate and relatable experiment for this lab. The project team will work with Professor Kim Shollenberger in order to design an experiment that demonstrates energy conversion through the first law of thermodynamics while utilizing a common device that is practical in student’s lives. The final result of this project …

Peripheral Artery Catheter Tracking System, Chris Blecher, Michael Lashore, Nhan Le

Mechanical Engineering

No abstract provided.

Rifle And Shotgun Recoil Test System, Benjamin Canfield-Hershkowitz, Trevor Foster, William Meijer

Mechanical Engineering

No abstract provided.

Sodhana Environmental - Final Design Report, Eric Taylor, Corissa Bellis, Cody Perez, Cameron Zeller

Mechanical Engineering

A fully designed cost-effective, sustainable, toilet for the developing world.

Low-Cost Scheffler Solar Concentrator For The Developing World, Darren Sholes, Jason Morgan, Nicholas Fuller

Mechanical Engineering

This report will outline an approach to design, test, and build a low-cost Scheffler solar concentrator to be used for safer, sustainable and cost effective cooking in the developing world. The function of Scheffler concentrators and a proposed method to create one in an economic, environmentally conscious manner is summarized. If successful, the design will be presented in a way that is readily and freely available to anyone in the world. The authors have examined existing technology and researched the availability and cost of different materials. Analysis was performed in order to verify the feasibility of the different design ideas …

Otto - The Wall Driving Platform, Cameron Venancio, Eric Mar, Kelvin Lei

Mechanical Engineering

A robotic wall-climbing robot.

Automated Foosball Table Year 1: Final Project Report, Juan David Gutierrez-Franco, John Inlow, Jesse Graham, Larry Huang

Mechanical Engineering

This project is a first iteration of an automated foosball table designed and created using servomotors provided by Yaskawa to create an interactive tradeshow display where guests can play against the algorithms developed in the PLC (programmable logic controller) controlling the servomotors. There will be a second iteration of the project done by a different team directly following this one. The motion components were selected with the intent to be able to surpass the reaction times and speeds of expert human players. There are a total of eight servomotors, four controlling linear actuators for translation of rods, and four controlling …

Prototype Device For The Detection Of Subsurface Peach Pit Fragments, Colby Lippincott, Hamilton Little, Rick Hayes, Elliot Wenzel

Mechanical Engineering

Peach pits can break during processing into several small fragments and are difficult to see and remove from the peach. Wawona Frozen Foods is asking for a fully designed, built and tested prototype that can detect these pit fragments with ease and speed. Our design uses an array of needles that puncture into a peach half. A pressure sensor measures the force on the needles and determines whether or not each needle hit the peach flesh or a pit fragment. The array of needles consists of 313 needles each with a diameter of 0.6 mm with a total array diameter …

Computer Controlled Vegetable Oil Fuel System, Joseph W. Souza

Mechanical Engineering

No abstract provided.

Twelve Days Of Christmas Mechatronic Display, Michael Beltran, Christine Hagerman, Katie Ruhm

Mechanical Engineering

No abstract provided.

Pier Portal Ii, Misha Balingit, Cory Spieler, Aaron Jen

Mechanical Engineering

No abstract provided.

Drape Forming Machine, Adam Johnson, Will Schlosser, Brian Miller

Mechanical Engineering

The goal of this project was to build a prototype machine that formed multiple sheets of debulked pre-preg OOA carbon fiber into a 2-foot long trapezoidal shape. The machine was required to do this process semi-automatically.

Stent Graft Blush, Vanessa Barrett, Thomas Matzinger, Mike Morelli

Mechanical Engineering

In order to better understand Type IV endoleaks (“blush”), the Cal Poly Senior Project team GraftTest has developed a blush evaluation system able to mimic several of the aorta’s environmental parameters. Capable of both pressure and flow rate control, this bench top system accommodates Medtronic’s wide range of abdominal and thoracic aortic stent grafts. Having researched endoleaks, stent grafts, and numerous other factors affecting stent graft blush, a system was developed with the aim of assessing and comparing the performance of Medtronic’s stent grafts with regard to blush. Furthermore, this system has been designed to provide reliable and repeatable results …

Bicycle Wheel Test Machine, Dylan Harper, Kevin Hom, Ross Williams

Mechanical Engineering

In recent years, the cycling industry has witnessed huge advancements in bicycle components and materials. The age old goals of speed and low weight are still present today, but the pursuit of these goals may be reducing the structural stability of various components integral to wheel performance, including the wheel hub bearings. These bearings are invaluable to bicycles but little is known about how the forces and loads applied to a bicycle affect the performance of these bearings. Broken axles and hubs are indicators of significant stresses within the hub, but little is known about how the resulting deformation affects …

Titan 130 Engine Aft-Mount, Woody Newell, Michael Haworth, Dylan Perry

Mechanical Engineering

No abstract provided.

Rapid Decompression Containment System, Evan Domingue, Michelle Rudney, Daniel Trees

Mechanical Engineering

Cal Poly students; Evan Domingue, Michelle Rudney and Daniel Trees; are working with General Atomics Aeronautical Systems, Inc. (GA, ASI) and engineer John Wilcox to complete a senior project. The senior project is focused on finding a solution to meet the requirement set forth in MIL-HDBK 1791 4.2.5.2 for rapid decompression which requires cargo items to be designed with pressure relief devices or to be configured for air shipment as to prevent any part from becoming a projectile in the event of catastrophic loss of aircraft cabin pressure. The goal of this project is to design a safe, cost-effective, and …

Ir Imaging Chip Fixturing System, Curtis Wagner, Scott Solomon

Mechanical Engineering

No abstract provided.

Rapid Tool Heating, Jason Chi, Bobby Dodge

Mechanical Engineering

Quatro Composites creates various molded parts for an array of industries. They are seeking to improve their thermoplastic molding process by decreasing the amount of time to heat up the steel tool that molds the thermoplastics. Currently, it takes approximately 1 hour to heat up their 120 pound steel mold from room temperature to approximately 700°F. The goal of this project is to create an optimum heating method that will minimize that heating time to about 20 minutes or less. It is critical for the stakeholders (Quatro Composites) to have a faster heating time in order to increase their production …

Bocce Ball Launcher: An Adaptive Bocce Ball Device, Jake Deschamps, Megan Hughes, Thomas Lynch

Mechanical Engineering

This report details the adaptive bocce launching device created by Team B.A.L.L. and theprocess of designing, building and testing it. The final design was a wirelessly controlled pneumatic catapult capable of propelling a bocce ball such that it would land fifteen feet away and roll the length of the wheelchair accessible bocce courts located at the Colony Park Community Center in Atascadero. A wide variety of users are supported because the system is controlled by a single button which can be actuated by the user’s hand, forearm, head or anything else they are able to move. The catapult allows the …

Autonomous Collision Avoidance, Thomas Stevens, Elliot Carlson, Ian Painter

Mechanical Engineering

A steering controlled, autonomous collision avoidance system has been developed by California Polytechnic State University. This system represents a step in the direction of fully autonomous driving, while allowing the driver to maintain control of the vehicle during normal driving conditions. In the case of an imminent collision, the system removes control of the vehicle from the user and autonomously steers around the obstacles. The final system is able to avoid two static obstacles with a 95% pass rate and one moving obstacle with a 50% pass rate. With full scale, fleet wide, implementation of this system it is expected …

Tilton Clutch Release Load Tester, Ryan T. Bylard, Kevin A. Campbell, Trevor J. Hebbel

Mechanical Engineering

This proposal is for the development of an automated clutch release measurement device for Tilton Engineering, Inc. Tilton has expressed its desire for a piece of test equipment to supplement their existing CT2000 clutch clamp load testing machine. This device will acquire r el e as e load and travel data for the pressure plate of a clutch immediately after it is tested for clamp load on the CT2000 machine, and will serve as a quality control check for Tilton’s clutches before they are sent out to the customer. Tilton wants a clutch release test machine to ensure that their …

Beach Wheelchair Project, Rory Aronson, Joshua Marcum, Samuel Coyne, Alex Hayes, Alexa Colburn, Max Hessel, Benedikt Strauss, Marvin Rimmele, Marco Pietsch

Mechanical Engineering

The Beach Wheelchair, Sandcrawler, is a machine intended to help give people with disabilities the full beach experience. The non-profit organization Bridge II Sports sponsored this project, and tasked us with developing the design and fabricating a prototype. This chair has several features including a linkage mechanism that raises and lowers a chair relative to an external frame, hand crank drive with Gates Carbondrive belt and sprockets, buoyant Wheeleez balloon tires, and much more.

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Rocket Fuel Pressurization, Sean Green, Joe Marcinkowski, Andrew Nahab

Mechanical Engineering

No abstract provided.

Android App For General Aviation Ground Collision Avoidance, Corey Taylor Christiansen, Timothy Justin Dascomb, John Preston Cook

Mechanical Engineering

This project used ground collision avoidance algorithms developed by NASA's Dryden Flight Research Center to create an Android application that could be used by general aviation pilots. The application uses GPS and accelerometer data to calculate future trajectories and checks them against a terrain elevation map of the United States stored on the SD card. X-Plane, a flight simulator, was used for project testing.

Adaptive Eating Device, Patrick Yale, Jillian Hiu, Jeremy Black, Kevin Farmer

Mechanical Engineering

No abstract provided.