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Mechanical Engineering

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Iowa State University

Buckling

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Corrugation And Buckling Defects In Wound Rolls, Jonathan A. Wickert, P.M. Lin Feb 2006

Corrugation And Buckling Defects In Wound Rolls, Jonathan A. Wickert, P.M. Lin

Jonathan A. Wickert

Sheet metal, paper, and polymer webs are often stored and processed as large rolls comprising thousands of layers. Depending on the elastic properties of the web material, the roll's dimensions, the type of core, and the winding tension, the stresses that develop within the roll can be sufficiently high to cause local or gross buckling defects to form. For instance, the cylindrical core onto which the web is wound can collapse, a failure mode that is termed "v-buckling." In other cases, while the core might remain intact, a group of layers interior to the roll can wrinkle into a near-sinusoidal …


Analysis Of Core Buckling Defects In Sheet Metal Coil Processing, P.M. Lin, Jonathan A. Wickert Nov 2003

Analysis Of Core Buckling Defects In Sheet Metal Coil Processing, P.M. Lin, Jonathan A. Wickert

Jonathan A. Wickert

The elastic stability of a wound coil comprising a central core and many layers of sheet metal is modeled and analyzed. A common failure mode resulting from unfavorable internal stresses—called v-buckling—is characterized by a section of the core buckling inward, possibly with several nearby sheet metal layers. In the present study, the core is modeled as a thin cylinder that is subjected to (i) the uniform external pressure generated by the coil's wound-in stresses and (ii) a nonuniform elastic foundation around its circumference that represents core-coil contact or loss thereof. The model and an iterative numerical technique are used to …