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Mechanical Engineering

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Iowa State University

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Sheet metal processing

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Corrugation And Buckling Defects In Wound Rolls, Jonathan A. Wickert, P.M. Lin Feb 2006

Corrugation And Buckling Defects In Wound Rolls, Jonathan A. Wickert, P.M. Lin

Jonathan A. Wickert

Sheet metal, paper, and polymer webs are often stored and processed as large rolls comprising thousands of layers. Depending on the elastic properties of the web material, the roll's dimensions, the type of core, and the winding tension, the stresses that develop within the roll can be sufficiently high to cause local or gross buckling defects to form. For instance, the cylindrical core onto which the web is wound can collapse, a failure mode that is termed "v-buckling." In other cases, while the core might remain intact, a group of layers interior to the roll can wrinkle into a near-sinusoidal …


Contribution Of Support Means To Stresses Developed In Sheet Metal Coils, Jonathan A. Wickert, Y.M. Lee Aug 2004

Contribution Of Support Means To Stresses Developed In Sheet Metal Coils, Jonathan A. Wickert, Y.M. Lee

Jonathan A. Wickert

Sheet metal is often stored in large wound coils and processed through such manufacturing stages as cleaning, coating, and slitting in a finishing plant or thickness reduction in a rolling mill. During winding and unwinding operations, as well as during storage and transportation, a coil can be supported in a variety of methods. The coil can be formed on a relatively compliant fiber core, or it can be mounted with the core onto a drive shaft or a pair of core chucks. The stresses within the coil develop in response to the sheet metal's material properties, the process tension, and …