Digital Commons Network^™

A Case Study On Petri Net Modeling, Animation, And Simulation, Suresh C. Gurala

Theses

Petri nets as a graphical tool has developed over the last decade into a suitable model for representing, modeling, designing, analyzing and studying concurrent systems. In this thesis, Petri nets are applied for analyzing, modeling and simulation of a flexible assembly station. An existing AT&T FWS200 flexible assembly workstation for printed circuit board is modeled using Petri nets without the consideration of insertion failures and other abnormalities in the system. The Petri net model is then simulated using Graphics simulation language (GSL).

Advanced Manufacturing Applications Of Cost Estimating Techniques For Metal Cutting Industries, Zubair Hamid

Theses

In this work, different cost estimating techniques in metal cutting industry were studied. A basic understanding of estimation concepts were given. The typical breakdown of total cost was also given and discussed in details. Practical applications of cost estimating is studied. The effect of different parameters which relate to the lot sizes or quantity were discussed. All these results show that total cost is minimum at a point which is called least cost point, after that cost increases because of the addition of extra resources, in terms of man, machine and increase in administrative expenses.

Implementing Computer Numerical Control Machine Tools In A Job Shop Environment, Rajesh Shah

Theses

Computer Numerical Control is one important phase to overall application of computer on the shopfloor. Today a large variety of CNC machine tools are offered by manufacturer following different standards. This thesis is organized with the purpose of comparing various technical and economical considerations for CNC machine tool purchase and application. The main purpose of study is to mention various features of CNC machine tools and its possible integration which can reduce product lead time and improve quality. General replacement minimum cost model is discussed with case study for economic justification of machine purchase. While discussing technical features emphasis is …

A Graphic Editor And Real Time Simulator Of Petri Net, Tenian Tang

Theses

A structurally designed graphic editor and real time simulator of Petri nets (PN) is presented. The package is programmed by Turbo C language, which runs in IBM-PC environmental with graphics adaptor. Various kinds of PN systems such as ordinary, general and timed Petri net can be modeled and analyzed by firing the models with real time token movement animations. Some properties of analyzed PN such as reachability, deadlock, firing time can be studied. Several illustrative examples are presented. The possible further enhancements are also discussed.

Design And Development Of An Automated Assembly System In A Discrete Manufacturing Environment, Sandeep K. Desai

Theses

This work is dedicated to extend the technology of automated assembly to include small and thin parts, light in weight. As the parts are thin a problem exists in the feeding process and orientation. The objective of project is to overcome this difficulty. The main theme of this thesis is to reduce labor cost and to improve productivity and quality of assembly operations by introducing low cost automation in the companies having discrete manufacturing environment.

An example of assembly involving a thin part has been selected. Two components from an electrical switch assembly are chosen, namely the spring and rivet. …

Computer-Aided Process Planning (Capp) Sorich, Sohail Pirzada

Theses

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables.

Development Of Cellular Manufacturing Systems For Overall Production Efficiency, Srinivas Lokula

Theses

For years the industrial job shop is facing an increase in complexity and decline in productivity due to increase in parts mix, volume of parts, plant size, machine production rates and part complexity. The development of Group Technology and Cellular Manufacturing seeks to eliminate or minimize complexity and to maximize productivity.

Cellular manufacturing is the physical division of job shop's manufacturing machinery into production cells. Each cell is designed to produce parts requiring similar machinery and machine operations. Cellular manufacturing is one of the best manufacturing techniques to support Just In Time manufacturing and Total Quality Management.

This thesis work …

Design For Manufacturability (Computer Aided Optimum Gear Design), Narayan R. Mareddy

Theses

Design for manufacturing has design as the first manufacturing step. It is important to recognize the importance of design clubing with manufacturing to reduce the production, set up time. In this thesis concepts of design, manufacturing and four different ways of bringing design and manufacturing together are discussed in detail.

As there are large number of variables in the gear rating equations, it is very difficult to achieve optimum design by manual methods unless an extensive trial and error process is carried out. An algorithm has been developed which allows rapid convergence to the optimum gear design. The algorithm has …

Handling Of Glass Mat Thermoplastic From Manufacturing Station To Heating Station To Molding Machine, Ramulu Srinivas Neela

Theses

GMT composite sheets are a family of continuous glass fiber roving impregnated with thermoplastic resin with parts formed by compression molding. Significance of GMT sheets comes by its cost-effective performance sufficient to penetrate automotive, industrial, construction, and other markets not willing to pay for higher cost, fiber-reinforced composite systems. GMTs in comparison to traditional sheet metals and sheet molding compounds (SMCs) are lighter, corrosion resistant, require no special storage, exhibit faster cycle times, require no chemical reaction, produce less scrap, possess recycling benefits, are ready for painting, and exhibit maximum opportunities for parts consolidation due to exceptional strength, formability, lower …

Development Of An Expert System For The Safety Of Workers From Electrical Hazards At Work Place, Faizul Islam

Theses

This thesis presents the development of an expert system for the safety of workers from electrical hazards at work place.

The objective of this work is to show how an expert system within the workplace can be used in helping to create an effective safety program.

An effective expert system for electrical safety have been developed for the workers to prevent accidents from electrical hazards using the safety regulations of Occupational Safety and Health Administration.

The regulations developed by OSHA have been incorporated in rule based expert system which can be accessed by any non computer professional and the system …

Study Of A Non-Contact Gaging System Of Inspection, Gordhanbhai Ketan Patel

Theses

The quality control function has traditionally been performed using manual inspection methods and statistical sampling procedures. Manual inspection is generally a time - consuming procedure which involves precise, yet monotonous work. It often requires that parts be removed from the vicinity of the production machines to a separate inspection area. This causes delays and often constitutes a bottleneck in the manufacturing schedule.

As a solution to the above problem a Non - Contact Gaging System developed by Optical Gaging Products, Inc., has been used here to study the feasibility of using an automated inspection system and a procedure of developing …

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …

Development Of Technology For Glass Shaping By The Use Of Abrasive Water-Jet, Li-Yuan Shih

Theses

This study is to investigate the effects of AWJ properties on the results of glass machining and to develop a practical procedure for prediction of these results of abrasive waterjet (AWJ) machining. The use of glass in engineering and Abrasive Waterjet Cutting Technology are introduced. A practical technique to prevent defects and to improve the quality of the glass surface is suggested. A earlier parameter introduced, Exergy Distribution Density (EDD), is used in order to characterize the cutting conditions.

It was found that besides of EDD the results of machining are affected by the particles' destruction in the course of …

Implementation Of An Integrated High Energy Beam Workcell, Varadaraj Souda

Theses

This study is an effort to advance the technology of machining by High energy beams. Investigation of the Waterjet, Plasma and the Oxyfuel beams was carried out to explore novel machining techniques. The study was focussed on three major objectives.

One of the major objectives was to set up an Integrated beam workcell consisting of the three beams. A hydroabrasive waterjet workcell was modified to install the three cutting tools to be along the same line of traverse. An integrated beam consisting of the thermal and the waterjet beams was produced because of this arrangement. The feasibility of using the …

Nontraditional Machining Techniques With Emphasis On Waterjet Milling, Shiv K. Kunapuli

Theses

The rapid growth of harder and difficult-to-machine materials over the past two decades necessitates the development of compatible nonconventional machining techniques, as detailed in this work, with special emphasis on one of the most recent machining method, the abrasive-waterjet technique(AWJ).

The feasibility of using AWJ for milling on glass is investigated. Due to the large number of parameters involved in the AWJ technique, and the multitude of machining requirements, optimization of performance is the focus. These parameters include waterjet pressure, particle size, abrasive flow rate, traverse rate and number of passes.

Surface topography is found to be a function of …

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

Expert System For Blown Film Extrusion, Jiachyi Li

Theses

Expert systems and blown film extrusion are two subjects to deal with in this thesis. Expert systems are an aspect of artificial intelligence, or a computer's ability to think. The determination of a suitable expert system for particular problem is an important factor in current societies. Blown film is extruded as a continuous tube which is air cooled, collapsed, and wound onto a roll as a double layer of film. Such film, if heat sealed and perforated, makes a roll of bags. There are many factors that affect blown film extrusion. Therefore, using expert system to evaluate blown film extrusion …

Interfacing Plasticating Extruders With Personal Computers For Data Acquisition, Information Analysis And Retrieval Purposes, Gautamkumar Y. Shah

Theses

The current manufacturing industries are influenced more and more by computers and automation. Two of the major areas of computer uses are data acquisition and interfacing, both lead towards automation.

The intent of this thesis is to focus on the area of interfacing personal computers with plasticating extruders for information retrieval and storage. The requirements for software and hardware are discussed. Analysis of the stored information can be used to improve the quality of the final product. Implications of the stored parameters on the final product are also discussed. A sample program to store and retrieve the important parameters is …

Development Of A Classification And Coding System For Computer-Aided Process Planning, Shilpan K. Patel

Theses

The chore of this work was to develop a Group Technology Classification Code which can represent the full gamut of simple, rotational parts. The automated coding plan is developed to alleviate the endeavor of the process planner to plan the tasks related to the manufacturing of a specific part. The 15 digits were devised from the Japanese KK-3 Classification and Coding system. The KK-3 System contains 21 digits. Our aim is to minimize the code length, and concurrently to eliminate the redundancies. As a result, a 15 digit G.T. Code is created. The proposed plan also generates the operation logic …

Size Reduction Of Polymeric Particulates By Jet Milling, Cheng Hua

Theses

A basic theory for the size reduction operation by jet milling has been developed.

Typical samples of feedstock have been analyzed using screen analysis to determine the initial distribution of polymeric particulate sizes prior to jet milling.

A statistical theory .was developed using probabilities to represent the likelihood that specific size reductions would occur. These probabilities include the effects of various equipment.

The theory was then used to predict the distribution of polymeric particulate sizes after jet milling. The agreement between the predictions and actual results was within 5 %.

Encouraged by the successful work of the simulation of the …

Application Of Expert System For Control Of Heating Distribution Network : A Case Study, Jun Li

Theses

The use of an expert system for the heating distribution network is an application of artificial intelligence to the domain of energy engineering.

The development of an expert system for a heating distribution network is explained. The expert system is implemented through the software Kee. The expert system is used to monitor the heating distribution network, and to complement some functions of the controls such as balancing the system pressure, stabilizing output, in addition to fault diagnosis, system process simulation. It serves also as a medium to system moniting, and operator training. Many other functions will be developed on the …

Analysis Of The Influence Of Natural Wear And Tear In Gates And Runners On The Filling Of A Balanced Multi-Cavity Injection Mold, Ranga Reddy V. Adavelly

Theses

Design of injection molds is outmost important in the manufacture of parts. Its components runners and gates significantly influence the mold filling. Using a simulation package for injection molding a balanced multi-cavity mold was designed. Wear in the gates of runner was simulated by varying the cross-sectional area of the components. Influence of wear of tear in gates of runners on mold filling was measured in terms of flow rate of time of fill. Detailed analysis is done on four different models using four different materials Polycarbonate, Polypropylene, Nylon6 and Polybutylene terephthalate. Graphical display of result is presented and analyzed …

Numerical Simulation Of The Heating Of Glass Mat Thermoplastic (Gmt) By Combined Conduction And Dual Beam Microwave Source Terms, Shrenik Kasturi

Theses

Fabrication of parts from glass mat thermoplastic involves the heating of the composite to a temperature above the melting point of the matrix iesin to obtain a low viscosity and to allow sheets to be molded without fractui ing. The focus of this work is this heating stage, particularly the influence of a source term in the energy equation.

The solution to this physical situation is complicated by the nature of the GMT sheet, which has a layeied structure, with diffeient thermophysical properties in different layers. The use of source terms has not been reported yet. and is the piimary …

Automated Computer Drafting Of Precision Tooling For Drawing Operation, Basani Venkateswarlu

Theses

Based on customer requirements of components, design engineers create the necessary tooling using CAD to produce the exact part desired by the customer. A software package using CARL is developed to help the design engineer to create the drawings of Pinch off Punch and Pinch off for both rectangular/square and round punches. A variety of hole patterns for the punches are automatically created through the software, along with a possibility of selecting one of the standard patterns automatically for a drawing. The drawings are created such that the dimensions and the notes are automatically generated with the input of the …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

Petri Net Modeling And Analysis Of An Fms Cell, Paresh A. Patel

Theses

Petri nets have evolved into a powerful tool for the modeling, analysis and design of asynchronous, concurrent systems. This thesis presents the modeling and analysis of a flexible manufacturing system (FMS) cell using Petri nets. In order to improve the productivity of such systems, the building of mathematical models is a crucial step.

In this thesis, the theory and application of Petri nets are presented with emphasis on their application to the modeling and analysis of practical automated manufacturing systems. The theory of Petri nets includes their basic notation and properties. In order to illustrate how a Petri net with …

Design For Assembly : Re-Design Of An Electrical Switch For The Ease Of Automatic Assembly, Achyuta Reddy Pannala

Theses

A design for assembly (DFA) method is used to analyze the existing design of parts of an electrical switch, and to reduce and re-design them, for the ease of automatic assembly. The procedure for the selection of suitable and economical assembly method is presented based on the Boothroyd & Dewhurst methods. Analysis of the initial design for manual assembly and the re-design for automatic assembly are presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selecting the good assembly sequences is presented with graphical representations. A work station needed for the automatic assembly is developed, which …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

Implementation Of A Production Planning And Control System In A Small Manufacturing Company, Carmelo Pernice

Theses

This thesis analyzed and discussed the implementation of a production control system in a small manufacturing firm. The basic concepts of production control were provided to give insight on the methodologies typically applied in production control systems. Overviews were presented on Material Resource Planning, Capacity Planning, and Shop Floor Control, as well as any supporting methodologies and technologies.

As with any project, some investigation was done in order to choose a system which best suits the company's needs. At Teledyne Adams, The DCD Shop Floor Control System was chosen since it is capable of handling batch manufacturing as well as …

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …