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Experimental, Computational, And Machine Learning Methods For Prediction Of Residual Stresses In Laser Additive Manufacturing: A Critical Review, Sung Heng Wu, Usman Tariq, Ranjit Joy, Todd Sparks, Aaron Flood, Frank W. Liou
Experimental, Computational, And Machine Learning Methods For Prediction Of Residual Stresses In Laser Additive Manufacturing: A Critical Review, Sung Heng Wu, Usman Tariq, Ranjit Joy, Todd Sparks, Aaron Flood, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
In recent decades, laser additive manufacturing has seen rapid development and has been applied to various fields, including the aerospace, automotive, and biomedical industries. However, the residual stresses that form during the manufacturing process can lead to defects in the printed parts, such as distortion and cracking. Therefore, accurately predicting residual stresses is crucial for preventing part failure and ensuring product quality. This critical review covers the fundamental aspects and formation mechanisms of residual stresses. It also extensively discusses the prediction of residual stresses utilizing experimental, computational, and machine learning methods. Finally, the review addresses the challenges and future directions …
Applications Of Ai/Ml In Maritime Cyber Supply Chains, Rafael Diaz, Ricardo Ungo, Katie Smith, Lida Haghnegahdar, Bikash Singh, Tran Phuong
Applications Of Ai/Ml In Maritime Cyber Supply Chains, Rafael Diaz, Ricardo Ungo, Katie Smith, Lida Haghnegahdar, Bikash Singh, Tran Phuong
School of Cybersecurity Faculty Publications
Digital transformation is a new trend that describes enterprise efforts in transitioning manual and likely outdated processes and activities to digital formats dominated by the extensive use of Industry 4.0 elements, including the pervasive use of cyber-physical systems to increase efficiency, reduce waste, and increase responsiveness. A new domain that intersects supply chain management and cybersecurity emerges as many processes as possible of the enterprise require the convergence and synchronizing of resources and information flows in data-driven environments to support planning and execution activities. Protecting the information becomes imperative as big data flows must be parsed and translated into actions …
Optimal Tilt-Wing Evtol Takeoff Trajectory Prediction Using Regression Generative Adversarial Networks, Shuan Tai Yeh, Xiaosong Du
Optimal Tilt-Wing Evtol Takeoff Trajectory Prediction Using Regression Generative Adversarial Networks, Shuan Tai Yeh, Xiaosong Du
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Electric vertical takeoff and landing (eVTOL) aircraft have attracted tremendous attention nowadays due to their flexible maneuverability, precise control, cost efficiency, and low noise. The optimal takeoff trajectory design is a key component of cost-effective and passenger-friendly eVTOL systems. However, conventional design optimization is typically computationally prohibitive due to the adoption of high-fidelity simulation models in an iterative manner. Machine learning (ML) allows rapid decision making; however, new ML surrogate modeling architectures and strategies are still desired to address large-scale problems. Therefore, we showcase a novel regression generative adversarial network (regGAN) surrogate for fast interactive optimal takeoff trajectory predictions of …
Using Machine Learning To Predict Hypervelocity Fragment Propagation Of Space Debris Collisions, Katharine Larsen, Riccardo Bevilacqua
Using Machine Learning To Predict Hypervelocity Fragment Propagation Of Space Debris Collisions, Katharine Larsen, Riccardo Bevilacqua
Student Works
The future of spaceflight is threatened by the increasing amount of space debris, especially in the near-Earth environment. To continue operations, accurate characterization of hypervelocity fragment propagation following collisions and explosions is imperative. While large debris particles can be tracked by current methods, small particles are often missed. This paper presents a method to estimate fragment fly-out properties, such as fragment, velocity, and mass distributions, using machine learning. Previous work was performed on terrestrial data and associated simulations representing space debris collisions. The fragmentation of high-velocity fragmentation can be modeled by terrestrial fragmentation tests, such as static detonations. Recently, stereoscopic …
Advanced Ensemble Modeling Method For Space Object State Prediction Accounting For Uncertainty In Atmospheric Density, Smriti Nandan Paul, Richard J. Licata, Piyush M. Mehta
Advanced Ensemble Modeling Method For Space Object State Prediction Accounting For Uncertainty In Atmospheric Density, Smriti Nandan Paul, Richard J. Licata, Piyush M. Mehta
Mechanical and Aerospace Engineering Faculty Research & Creative Works
For objects in the low Earth orbit region, uncertainty in atmospheric density estimation is an important source of orbit prediction error, which is critical for space traffic management activities such as the satellite conjunction analysis. This paper investigates the evolution of orbit error distribution in the presence of atmospheric density uncertainties, which are modeled using probabilistic machine learning techniques. The recently proposed "HASDM-ML," "CHAMP-ML," and "MSIS-UQ" machine learning models for density estimation (Licata and Mehta, 2022b; Licata et al., 2022b) are used in this work. The investigation is convoluted because of the spatial and temporal correlation of the atmospheric density …
Artificial Intelligence-Enabled Exploratory Cyber-Physical Safety Analyzer Framework For Civilian Urban Air Mobility, Md. Shirajum Munir, Sumit Howlader Dipro, Kamrul Hasan, Tariqul Islam, Sachin Shetty
Artificial Intelligence-Enabled Exploratory Cyber-Physical Safety Analyzer Framework For Civilian Urban Air Mobility, Md. Shirajum Munir, Sumit Howlader Dipro, Kamrul Hasan, Tariqul Islam, Sachin Shetty
VMASC Publications
Urban air mobility (UAM) has become a potential candidate for civilization for serving smart citizens, such as through delivery, surveillance, and air taxis. However, safety concerns have grown since commercial UAM uses a publicly available communication infrastructure that enhances the risk of jamming and spoofing attacks to steal or crash crafts in UAM. To protect commercial UAM from cyberattacks and theft, this work proposes an artificial intelligence (AI)-enabled exploratory cyber-physical safety analyzer framework. The proposed framework devises supervised learning-based AI schemes such as decision tree, random forests, logistic regression, K-nearest neighbors (KNN), and long short-term memory (LSTM) for predicting and …
Patch-Wise Training With Convolutional Neural Networks To Synthetically Upscale Cfd Simulations, John P. Romano, Alec C. Brodeur, Oktay Baysal
Patch-Wise Training With Convolutional Neural Networks To Synthetically Upscale Cfd Simulations, John P. Romano, Alec C. Brodeur, Oktay Baysal
Mechanical & Aerospace Engineering Faculty Publications
This paper expands the authors’ prior work[1], which focuses on developing a convolutional neural network (CNN) model capable of mapping time-averaged, unsteady Reynold’s-averaged Navier-Stokes (URANS) simulations to higher resolution results informed by time-averaged detached eddy simulations (DES). The authors present improvements over the prior CNN autoencoder model that result from hyperparameter optimization, increased data set augmentation through the adoption of a patch-wise training approach, and the predictions of primitive variables rather than vorticity magnitude. The training of the CNN model developed in this study uses the same URANS and DES simulations of a transonic flow around several NACA 4-digit airfoils …
Convolutional-Neural-Network-Based Des-Level Aerodynamic Flow Field Generation From Urans Data, John P. Romano, Oktay Baysal, Alec C. Brodeur
Convolutional-Neural-Network-Based Des-Level Aerodynamic Flow Field Generation From Urans Data, John P. Romano, Oktay Baysal, Alec C. Brodeur
Mechanical & Aerospace Engineering Faculty Publications
The present paper culminates several investigations into the use of convolutional neural networks (CNNs) as a post-processing step to improve the accuracy of unsteady Reynolds-averaged Navier–Stokes (URANS) simulations for subsonic flows over airfoils at low angles of attack. Time-averaged detached eddy simulation (DES)-generated flow fields serve as the target data for creating and training CNN models. CNN post-processing generates flow-field data comparable to DES resolution, but after using only URANS-level resources and properly training CNN models. This document outlines the underlying theory and progress toward the goal of improving URANS simulations by looking at flow predictions for a class of …
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Additive Manufacturing Of Complexly Shaped Sic With High Density Via Extrusion-Based Technique – Effects Of Slurry Thixotropic Behavior And 3d Printing Parameters, Ruoyu Chen, Adam Bratten, Joshua Rittenhouse, Tian Huang, Wenbao Jia, Ming-Chuan Leu, Haiming Wen
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Additive manufacturing of dense SiC parts was achieved via an extrusion-based process followed by electrical-field assisted pressure-less sintering. The aim of this research was to study the effect of the rheological behavior of SiC slurry on the printing process and quality, as well as the influence of 3D printing parameters on the dimensions of the extruded filament, which are directly related to the printing precision and quality. Different solid contents and dispersant- Darvan 821A concentrations were studied to optimize the viscosity, thixotropy and sedimentation rate of the slurry. The optimal slurry was composed of 77.5 wt% SiC, Y2O3 and Al2O3 …
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Predicting Defects In Laser Powder Bed Fusion Using In-Situ Thermal Imaging Data And Machine Learning, Sina Malakpour Estalaki, Cody S. Lough, Robert G. Landers, Edward C. Kinzel, Tengfei Luo
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Variation in the local thermal history during the Laser Powder Bed Fusion (LPBF) process in Additive Manufacturing (AM) can cause micropore defects, which add to the uncertainty of the mechanical properties (e.g., fatigue life, tensile strength) of the built materials. In-situ sensing has been proposed for monitoring the AM process to minimize defects, but successful minimization requires establishing a quantitative relationship between the sensing data and the porosity, which is particularly challenging with a large number of variables (e.g., laser speed, power, scan path, powder property). Physics-based modeling can simulate such an in-situ sensing-porosity relationship, but it is computationally costly. …
A Brief Literature Review For Machine Learning In Autonomous Robotic Navigation, Jake Biddy, Jeremy Evert
A Brief Literature Review For Machine Learning In Autonomous Robotic Navigation, Jake Biddy, Jeremy Evert
Student Research
Machine learning is becoming very popular in many technological aspects worldwide, including robotic applications. One of the unique aspects of using machine learning in robotics is that it no longer requires the user to program every situation. The robotic application will be able to learn and adapt from its mistakes. In most situations, robotics using machine learning is designed to fulfill a task better than a human could, and with the machine learning aspect, it can function at the highest level of efficiency and quality. However, creating a machine learning program requires extensive coding and programming knowledge that can be …
Procase: A Prototype Of Intelligent Case-Based Process Planning System With Simulation Environment, Hao Yang, Wen F. Lu
Procase: A Prototype Of Intelligent Case-Based Process Planning System With Simulation Environment, Hao Yang, Wen F. Lu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
An intelligent case-based process planning system with interactive graphic simulation environment, PROCASE, is developed lo demonstrate an integrated methodology of case-based process planning system. In PROCASE, both the mechanical part features and the machining operations are represented with a frame-based scheme. PROCASE contains a retriever, a modifier, a simulator and a repairer. It distinguishes itself from traditional rule-based process planning systems by representing the process planning knowledge through previous process planning cases instead of production rules. It therefore can overcome some problems in the traditional rule-based expert systems. PROCASE currently resides in IRIS Indigo workstation. With a user-friendly graphic environment, …