Mechanical Engineering Commons^™

A Study On The Feasibility Of Universal Chip Control In Machining, Thimmaiah Kumbera Ganapathi

Dissertations, Master's Theses and Master's Reports - Open

A novel solution to the long standing issue of chip entanglement and breakage in metal cutting is presented in this dissertation. Through this work, an attempt is made to achieve universal chip control in machining by using chip guidance and subsequent breakage by backward bending (tensile loading of the chip's rough top surface) to effectively control long continuous chips into small segments.

One big limitation of using chip breaker geometries in disposable carbide inserts is that the application range is limited to a narrow band depending on cutting conditions. Even within a recommended operating range, chip breakers do not function …

Bench-Scale, Multifilament Spinning Conditions Effect On The Structure And Properties Of Polyacrylonitrile Precursor Fiber, Elizabeth Ashley Morris

University of Kentucky Master's Theses

Due to its unique characteristics, carbon fiber is one of the leading materials for light weight, high strength and stiffness applications in composite materials. The development of carbon fibers approaching theoretical strengths and stiffness is a continuing process which has led to improved mechanical and physical properties over the recent years. Improvements in carbon fiber properties are directly dependent on the quality of the precursor fiber. Research and development of PAN precursor fiber requires extensive experimentation to determine how processing conditions affect the structure and properties of the precursor fibers. Therefore, it is the goal of this thesis to analyze …

High Speed Continuous Thermal Curing Microfabrication System, Franklin Dibartolomeo

University of Kentucky Master's Theses

Rapid creation of devices with microscale features is a vital step in the commercialization of a wide variety of technologies, such as microfluidics, fuel cells and self-healing materials. The current standard for creating many of these microstructured devices utilizes the inexpensive, flexible material poly-dimethylsiloxane (PDMS) to replicate microstructured molds. This process is inexpensive and fast for small batches of devices, but lacks scalability and the ability to produce large surface-area materials. The novel fabrication process presented in this paper uses a cylindrical mold with microscale surface patterns to cure liquid PDMS prepolymer into continuous microstructured films. Results show that this …

An Investigation Of The Reynolds Number Dependence Of The Near-Wall Peak In Canonical Wall Bounded Turbulent Channel Flow, Bahareh Estejab

University of Kentucky Master's Theses

An experimental investigation into fully developed high aspect ratio channels was undertaken. A review of the literature reveals that there is a need for accurate measurement of the inner peak value of streamwise turbulence intensity despite the large number of studies already completed. The scattered data on this subject could be attributed either to insufficient channel size (aspect ratio or length) or to hot-wire spatial filtering.

A new, high quality, channel flow facility was designed and constructed, considering the most recent geometric limitation provided in the literature. To obtain accurate results, data were acquired using hot-wire probes with constant viscous-scale …

Experimental Flow Visualization For Corrugated Airfoils At Low Reynolds Number Including Development Of A Pitch And Plunge Fixture, Jeremy Ryan Sparks

University of Kentucky Master's Theses

Micro Air Vehicles (MAV’s) have small size and extreme maneuverability which makes them ideal for surveillance. Propulsion mechanisms include propellers, rotors, and flapping airfoils. Flapping motions, along with biologically-inspired wing profiles, are of interest due to their use of natural physics. Corrugated airfoil structures appears to have poor aerodynamic performance at higher Reynolds numbers, but serve well at Re<10,000. Understanding flow structures around corrugated profiles and comparing them to a standard airfoil will aid in understanding how these corrugated profiles perform well and have been adopted by some of nature’s most acrobatic flyers. Motivation for this investigation is to compare static flow visualizations of corrugated profiles to a standard National Advisory Committee for Aeronautics (NACA) airfoil from low to high angles of attack and further observe flow structure development of a pitching and plunging flat plate at a Re<10,000 and a Strouhal number relevant to natural fliers. The static visualization was conducted at Re=1,000 with a NACA 0012 airfoil and two corrugated models. The Pitch and Plunge Fixture (PPF) developed was constructed by simplifying flapping wings as a two degree of freedom motion in plunge (translation) and pitch (rotation). Results obtained from the PPF were compared with a numerical simulation.

Perch Landing Maneuvers And Control For A Rotating-Wing Mav, Jonathan Louis Lubbers

University of Kentucky Master's Theses

This thesis addresses flight control of the perch landing maneuver for micro-aerial vehicles. A longitudinal flight model is constructed for a pigeon-sized aircraft. In addition to a standard elevator control surface, wing-rotation also considered as a non-standard actuator for increasing low-speed aerodynamic braking. Optimal state and control trajectories for the perch landing maneuver are computed using commercial software. A neighboring optimal control law is then developed and implemented in a set of flight simulations. Simulations are run with both a quasisteady and an unsteady aerodynamic model. The effectiveness of wing rotation and of the neighboring optimal control law is discussed, …

Modeling And Optimization To Evaluate Sustainability Performance Of Customizable Product Service Systems, Ken Harsha Tilakaratne Wijekoon

University of Kentucky Master's Theses

The aim of this thesis is to present a new methodology to evaluate and optimize sustainability of customizable product-service systems while ensuring economic, environmental and societal constraints are also satisfied. Activities across the total product lifecycle are considered to develop a model that evaluates closed-loop flow, while being monitored through the growth, maturity and decline stages of the product to provide a comprehensive analysis. A novel method to evaluate the customer satisfaction is also presented. The research considers a modular product where customization can be achieved by selecting from alternatives while ensuring the compatibility between these alternatives. A manufacturer will …

Mechanical Characterizations Of Environmentally Conditioned Shape Memory Polymers For Reconfigurable Aerospace Structures, Jared T. Fulcher

University of Kentucky Master's Theses

Shape memory polymers (SMPs) have been candidate materials for morphing applications. However, the SMPs have not been fully tested to work in relevant environments required for Air Force missions. In this study, an epoxy-based SMP was separately exposed to moisture, lubricating oil and UV radiation, which are simulated service environments designed to be reflective of anticipated performance requirements. The thermomechanical properties and shape memory effects were studied by using novel high-temperature nanoindentation technique. Results show that environmental conditions have affected the glass transition temperature and mechanical properties of the SMPs. In most cases, the conditioned SMPs exhibited higher elastic moduli …

Stability Of A Strongly Anisotropic Thin Epitaxial Film In A Wetting Interaction With Elastic Substrate, Mikhail Khenner, Wondimu T. Tekalign, Margo S. Levine

Mathematics Faculty Publications

The linear dispersion relation for longwave surface perturbations, as derived by Levine et al. Phys. Rev. B 75, 205312 (2007) is extended to include a smooth surface energy anisotropy function with a variable anisotropy strength (from weak to strong, such that sharp corners and slightly curved facets occur on the corresponding Wulff shape). Through detailed parametric studies it is shown that a combination of a wetting interaction and strong anisotropy, and even a wetting interaction alone results in complicated linear stability characteristics of strained and unstrained films.

Stability Of A Strongly Anisotropic Thin Epitaxial Film In A Wetting Interaction With Elastic Substrate, Mikhail Khenner, Wondimu Tekalign, Margo Levine

Mathematics Faculty Publications

The linear dispersion relation for longwave surface perturbations, as derived by Levine et al. Phys. Rev. B 75, 205312 (2007) is extended to include a smooth surface energy anisotropy function with a variable anisotropy strength (from weak to strong, such that sharp corners and slightly curved facets occur on the corresponding Wulff shape). Through detailed parametric studies it is shown that a combination of a wetting interaction and strong anisotropy, and even a wetting interaction alone results in complicated linear stability characteristics of strained and unstrained films.

Modeling Diverse Physics Of Nanoparticle Self-Assembly In Pulsed Laser-Irradiated Metallic Films, Mikhail Khenner

Mathematics Faculty Publications

Presents physics behind dewetting of thin liquid films and mathematical/computational modeling tools (Educational/Research presentation for senior physics majors).

A Methodology Towards Comprehensive Evaluation Of Shape Memory Alloy Actuators For Prosthetic Finger Design, Kevin O'Toole

Doctoral

Presently, DC motors are the actuator of choice within intelligent upper limb prostheses. However, the weight and dimensions associated with suitable DC motors are not always compatible with the geometric restrictions of a prosthetic hand; reducing available degrees of freedom and ultimately rendering the prosthesis uncomfortable for the end-user. As a result, the search is on-going to find a more appropriate actuation solution that is lightweight, noiseless, strong and cheap. Shape memory alloy (SMA) actuators offer the potential to meet these requirements. To date, no viable upper limb prosthesis using SMA actuators has been developed. The primary reasons lie in …

Get Away Special: Microgravity Research Team, Getaway Special Team

Education and Outreach

No abstract provided.

Nanofluid Optical Property Characterization: Towards Efficient Direct Absorption Solar Collectors, R. A. Taylor, P. E. Phelan, Todd Otanicar, R. Adrian, R. Prasher

Mechanical Engineering Faculty Works

Suspensions of nanoparticles (i.e., particles with diameters < 100 nm) in liquids, termed nanofluids, show remarkable thermal and optical property changes from the base liquid at low particle loadings. Recent studies also indicate that selected nanofluids may improve the efficiency of direct absorption solar thermal collectors. To determine the effectiveness of nanofluids in solar applications, their ability to convert light energy to thermal energy must be known. That is, their absorption of the solar spectrum must be established. Accordingly, this study compares model predictions to spectroscopic measurements of extinction coefficients over wavelengths that are important for solar energy (0.25 to 2.5 mu m). A simple addition of the base fluid and nanoparticle extinction coefficients is applied as an approximation of the effective nanofluid extinction coefficient. Comparisons with measured extinction coefficients reveal that the approximation works well with water-based nanofluids containing graphite nanoparticles but less well with metallic nanoparticles and/or oil-based fluids. For the materials used in this study, over 95% of incoming sunlight can be absorbed (in a nanofluid thickness >= 10 cm) with extremely low nanoparticle volume fractions - less than 1 x 10(-5), or 10 parts per million. Thus, nanofluids could be used to absorb sunlight with a negligible amount of viscosity and/or density (read: pumping power) increase.

A Large-Stroke Electrostatic Micro-Actuator, Shahrzad Towfighian, Abdulrahman Seleim, Eihab Abdel-Rahman, Glenn Heppler

Mechanical Engineering Faculty Scholarship

Voltage-driven parallel-plate electrostatic actuators suffer from an operation range limit of 30% of the electrostatic gap; this has restrained their application in microelectromechanical systems. In this paper, the travel range of an electrostatic actuator made of a micro-cantilever beam above a fixed electrode is extended quasi-statically to 90% of the capacitor gap by introducing a voltage regulator (controller) circuit designed for low-frequency actuation. The voltage regulator reduces the actuator input voltage, and therefore the electrostatic force, as the beam approaches the fixed electrode so that balance is maintained between the mechanical restoring force and the electrostatic force. The low-frequency actuator …

The Hemocompatibility Of A Nitric Oxide Generating Polymer That Catalyzes S-Nitrosothiol Decomposition In An Extracorporeal Circulation Model, Terry C. Major, David O. Brant, Charles P. Burney, Kagya Amoako, Gail M. Annich, Mark E. Meyerhoff, Hitesh Handa, Robert E. Bartlett

Mechanical and Industrial Engineering Faculty Publications

Nitric oxide (NO) generating (NOGen) materials have been shown previously to create localized increases in NO concentration by the catalytic decomposition of blood S-nitrosothiols (RSNO) via copper (Cu)-containing polymer coatings and may improve extracorporeal circulation (ECC) hemocompatibility. In this work, a NOGen polymeric coating composed of a Cuo-nanoparticle (80 nm)-containing hydrophilic polyurethane (SP-60D-60) combined with the intravenous infusion of an RSNO, S- nitroso-N-acetylpenicillamine (SNAP), is evaluated in a 4 h rabbit thrombogenicity model and the anti-thrombotic mechanism is investigated. Polymer films containing 10 wt.% Cuo-nanoparticles coated on the inner walls of ECC circuits are employed concomitantly with systemic SNAP administration …

Computational Models Of Chemical Systems Inspired By Braess’ Paradox, Dante Lepore, Carl Barratt, Pauline Schwartz

Chemistry and Chemical Engineering Faculty Publications

Systems chemistry is a new discipline which investigates the interactions within a network of chemical reactions. We have studied several computational models of chemical systems inspired by mathematical paradoxes and have found that even simple systems may behave in a counterintuitive, non-linear manner depending upon various conditions. In the present study, we modeled a set of reactions inspired by one such paradox, Braess’ paradox, an interesting phenomenon whereby the introduction of additional capacity (e.g. pathways) in some simple network systems can lead to an unexpected reduction in the overall flow rate of “traffic” through the system. We devised several chemical …

Solar Furnace: Heliostat And Concentrator Design, Tyler Heagney, Andrew Schiller, Matthew Gaide

Symposium on Undergraduate Research and Creative Expression (SOURCE)

In recent decades, solar energy has been shown as a viable, clean, and abundant alternative to fossil fuels. Many methods of solar energy collection are being researched, with solar thermal electrochemistry being one of the most promising. Solar thermal electrochemistry uses sunlight to heat a furnace to temperatures nearing 2000 K. At these temperatures, metallic oxides can be decomposed to metals and oxygen with minimal electrical work. Achieving these high temperatures requires a solar furnace that consists of a heliostat to track and reflect the sun’s rays into a concentrator, which then focuses the sunlight to a single point in …

Decoupled Solar Thermal Chemical Electrolysis Of Water To Produce Hydrogen, Melissa Meyer, Megan Wilken

Symposium on Undergraduate Research and Creative Expression (SOURCE)

Solar thermal chemical research at Valparaiso University focuses on using concentrated solar energy to produce hydrogen, which can be used to generate electricity in fuel cells. A two-step solar electrolytic process has been proposed for chemical systems such as Fe2O3/Fe3O4, Co3O4/CoO, and Mn2O3/MnO. This new process produces hydrogen using ideally 63-82% less electricity than the traditional electrolytic process. Theoretical solar-to-electrical efficiencies are approximately 19-40%, a range comparable to similar solar thermal chemical processes. Preliminary experimental work with the Fe2O3/Fe3O4 system has validated the chemical possibility of each step of the process. Future work seeks to determine if the proposed processes …

Solar Thermal Electrolytic Production Of Mg From Mgo, William Sheline, L. Matthews, N. Lindenke, S. Duncan, R. Palumbo

Symposium on Undergraduate Research and Creative Expression (SOURCE)

The electrolytic production of Mg from MgO was experimentally and theoretically investigated near 1550 K. The oxide was dissolved in either CaF2 or MgF2. The cathode was Mo and the anode was either Pt or Cgr. Mg evolved as a gas, was quenched on cooling coils at the exit of the reactor and was collected for analysis. A thermodynamic cycle study indicates that the ideal thermal efficiency for the solar process is 35 percent for an inert anode and 39 percent for a carbon anode, making the process competitive with the industrial potential of other solar to metal processes. Experimental …