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A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou 2019 Missouri University of Science and Technology

A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metallic components can gain defects such as dents, cracks, wear, heat checks, deformation, etc., that need to be repaired before reinserting into service for extending the lifespan of these parts. In this study, a hybrid process was developed to integrate reverse engineering, pre-repair processing, additive manufacturing, and material testing for the purpose of part remanufacturing. Worn components with varied defects were scanned using a 3D scanner to recreate the three-dimensional models. Pre-repair processing methods which include pre-repair machining and heat-treatment were introduced. Strategies for pre-repair machining of defects including surface impact damage, surface superficial damage and cracking were presented. Pre-repair ...


Computational Cardiovascular Flow Analysis With The Variational Multiscale Methods, Kenji Takizawa, Yuri Bazilevs, Tayfun E. Tezduyar, Ming-Chen Hsu 2019 Waseda University

Computational Cardiovascular Flow Analysis With The Variational Multiscale Methods, Kenji Takizawa, Yuri Bazilevs, Tayfun E. Tezduyar, Ming-Chen Hsu

Mechanical Engineering Publications

Computational cardiovascular flow analysis can provide valuable information to medical doctors in a wide range of patientspecific cases, including cerebral aneurysms, aortas and heart valves. The computational challenges faced in this class of flow analyses also have a wide range. They include unsteady flows, complex cardiovascular geometries, moving boundaries and interfaces, such as the motion of the heart valve leaflets, contact between moving solid surfaces, such as the contact between the leaflets, and the fluid–structure interaction between the blood and the cardiovascular structure. Many of these challenges have been or are being addressed by the Space–Time Variational Multiscale ...


Structural Health Monitoring Of Composite Parts: A Review, Jacob Pessin 2019 Union College - Schenectady, NY

Structural Health Monitoring Of Composite Parts: A Review, Jacob Pessin

Honors Theses

Structural health monitoring has the potential to allow composite structures to be more reliable and safer, then by using more traditional damage assessment techniques. Structural health monitoring (SHM) utilizes individual sensor units that are placed throughout the load bearing sections of a structure and gather data that is used for stress analysis and damage detection. Statistical time based algorithms are used to analyze collected data and determine both damage size and probable location from within the structure. While traditional calculations and life span analysis can be done for structures made of isotropic materials such as steel or other metals, composites ...


Thermoplastic Composite Heat Recovery Ventilator, Keegan Guinn 2019 Union College

Thermoplastic Composite Heat Recovery Ventilator, Keegan Guinn

Honors Theses

Heat recovery ventilation continues to increase in importance as building codes mandate reduced air infiltration and increased energy efficiency. Heat recovery ventilators are able to reduce building heating and cooling loads by transferring heat between the exiting air and incoming ventilation air. In the role of heat recovery ventilation, additively manufactured polymer composite heat recovery ventilators offer significant advantages over traditionally manufactured metallic alloy heat recovery ventilators. Through the implementation of additive manufacturing, the internal geometry of the heat recovery ventilator can be optimized to decrease the head loss across the system and features to improve heat transfer such as ...


The Effects Of Transitioning An Undergraduate Mechanical Engineering Course From Shorter And More Frequent Class Periods To Longer And Fewer In-Class Sessions, Matthew Louis Miller, Jeffrey Michael Rigney, Daniel Arnold, David Flaherty 2019 United States Military Academy

The Effects Of Transitioning An Undergraduate Mechanical Engineering Course From Shorter And More Frequent Class Periods To Longer And Fewer In-Class Sessions, Matthew Louis Miller, Jeffrey Michael Rigney, Daniel Arnold, David Flaherty

West Point Research Papers

Class frequency and duration are fundamental parameters within engineering education across nearly all pedagogical methods. Optimizing these factors enables programs to achieve a higher level of learning in the classroom while providing for more efficient time management.

The objective of this paper is to document the perceived effect on students and instructors when transitioning from a traditional 40 lesson course with 55 minutes duration, to one comprised of 30 lessons at 75 minutes in length. This analysis limits research to a mechanical engineering curriculum at the United States Military Academy at West Point, NY. Major assessment performance under the new ...


Design Of Natural Composite I-Beam For Sampe 2019, Brian Harkness 2019 Union College - Schenectady, NY

Design Of Natural Composite I-Beam For Sampe 2019, Brian Harkness

Honors Theses

In recent years, the demand for high performance, lightweight, fiber-reinforced composites have grown substantially. Fiberglass and carbon fiber have exemplary material properties that meet the demand and have set the industry standard for performance materials. Although these materials meet their design function, they suffer from high environmental impacts throughout their life cycle and are not cost effective to produce. Flax fiber composites have comparable properties to fiberglass but can be produced more efficiently and production requires much less energy consumption. Flax is a readily available, renewable material that will easily biodegrade once it is the end of its useful life ...


Atmospheric Water Harvesting: An Experimental Study Of Viability And The Influence Of Surface Geometry, Orientation, And Drainage, Carson T. Hand 2019 California Polytechnic State University - San Luis Obispo

Atmospheric Water Harvesting: An Experimental Study Of Viability And The Influence Of Surface Geometry, Orientation, And Drainage, Carson T. Hand

Master's Theses and Project Reports

Fresh water collection techniques have gained significant attention due to global dwindling of fresh water resources and recent scares such as the 2011-2017 California drought. This project explores the economic viability of actively harvesting water from fog, and techniques to maximize water collection. Vapor compression and thermoelectric cooling based dehumidifier prototypes are tested in a series of experiments to assess water collection capability in foggy environments, and what parameters can increase that capability. This testing shows an approximate maximum collection rate of 1.25 L/kWh for the vapor compression prototype, and 0.32 L/kWh for the thermoelectric cooling ...


Evaluation Of Tensile Properties For Selective Laser Melted 316l Stainless Steel And The Influence Of Inherent Process Features, Paul Swartz 2019 California Polytechnic State University, San Luis Obispo

Evaluation Of Tensile Properties For Selective Laser Melted 316l Stainless Steel And The Influence Of Inherent Process Features, Paul Swartz

Master's Theses and Project Reports

Optimal print parameters for additively manufacturing 316L stainless steel using selective laser melting (SLM) at Cal Poly had previously been identified. In order to further support the viability of the current settings, tensile material characteristics were needed. Furthermore, reliable performance of the as-printed material had to be demonstrated. Any influence on the static performance of parts in the as-printed condition inherent to the SLM manufacturing process itself needed to be identified. Tensile testing was conducted to determine the properties of material in the as-printed condition. So as to have confidence in the experimental results, other investigations were also conducted to ...


Tomato Puree Convective Heat Transfer Simulation Using Boussinesq Approximation, Matteo Fabbri 2019 New Jersey Institute of Technology

Tomato Puree Convective Heat Transfer Simulation Using Boussinesq Approximation, Matteo Fabbri

Theses

With the advance of new technologies, the food industries are requiring systems that allow to produce the desired products with faster rates at cheaper costs. In this case, the study was initiated with the purpose to better understand what happens inside a package containing tomato puree when this is heated above 343 K in a tunnel pasteurizer. If the fluid must reach the thermal and microbiological condition of “pasteurization”, the system must guarantee that the temperature (around 343° Kelvin) is kept for a certain time allowing to pasteurize even the cooler package’s fluid-particle. The faster the system can heat ...


Mechanics Of Binder-Particle Interactions In Composite Battery Electrodes, Richard Johnson 2019 New Jersey Institute of Technology

Mechanics Of Binder-Particle Interactions In Composite Battery Electrodes, Richard Johnson

Theses

A study into the particle level mechanics of polymer binder and active material used in composite lithium-ion batteries (LIB) has been conducted. Silicon is highly sought after material that can be used as an active material in a composite anode. Its high theoretical capacity can result in batteries that can store more energy than current LIBs, but high volume expansion of Si during charge/discharge cycles leads to rapid capacity fade and poor cyclic life. Understanding the stress that is generated in the binder and the active material due to the volume expansion has not been fully understood. In this ...


Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond 2019 Georgia Southern University

Investigation Of Nondestructive Testing Methods For Friction Stir Welding, Hossein Taheri, Margaret Kilpatrick, Matthew Norvalls, Warren Harper, Lucas Koester, Timothy Bigelow, Leonard J. Bond

Electrical and Computer Engineering Publications

Friction stir welding is a method of materials processing that enables the joining of similar and dissimilar materials. The process, as originally designed by The Welding Institute (TWI), provides a unique approach to manufacturing—where materials can be joined in many designs and still retain mechanical properties that are similar to, or greater than, other forms of welding. This process is not free of defects that can alter, limit, and occasionally render the resulting weld unusable. Most common amongst these defects are kissing bonds, wormholes and cracks that are often hidden from visual inspection. To identify these defects, various nondestructive ...


Swarm-Based Techniques For Adaptive Navigation Primitives, Nathan Metzger 2019 Santa Clara University

Swarm-Based Techniques For Adaptive Navigation Primitives, Nathan Metzger

Mechanical Engineering Master's Theses

Adaptive Navigation (AN) has, in the past, been successfully accomplished by using mobile multi-robot systems (MMS) in highly structured formations known as clusters. Such multi-robot adaptive navigation (MAN) allows for real-time reaction to sensor readings and navigation to a goal location not known a priori. This thesis successfully reproduces MAN cluster techniques via swarm control techniques, a less computationally expensive but less formalized control technique for MMS, which achieves robot control through a combination of primitive robot behaviors. While powerful for large numbers of robots, swarm robotics often relies on “emergent” swarm behaviors resulting from robot-level behaviors, rather than top-down ...


Surface Engineering Solutions For Immersion Phase Change Cooling Of Electronics, Brendon M. Doran 2019 Louisiana Tech University

Surface Engineering Solutions For Immersion Phase Change Cooling Of Electronics, Brendon M. Doran

Master's Theses

Micro- and nano-scale surface modifications have been a subject of great interest for enhancing the pool boiling heat transfer performance of immersion cooling systems due to their ability to augment surface area, improve wickability, and increase nucleation site density. However, many of the surface modification technologies that have been previously demonstrated show a lack of evidence concerning scalability for use at an industrial level. In this work, the pool boiling heat transfer performance of nanoporous anodic aluminum oxide (AAO) films, copper oxide (CuO) nanostructure coatings, and 1D roll-molded microfin arrays has been studied. Each of these technologies possess scalability in ...


Modeling The Effect Of A Compartment Fire On Spaces Adjacent To A Bulkhead With And Without Attachments, Carl E. Hendrickson II 2019 University of New Orleans

Modeling The Effect Of A Compartment Fire On Spaces Adjacent To A Bulkhead With And Without Attachments, Carl E. Hendrickson Ii

University of New Orleans Theses and Dissertations

Structural fire protection is an integral component of shipboard fire safety. There are national and international regulations that delineate requirements for the insulation placed throughout ships. The attachments that penetrate the insulation for hanging wires and pipes can disrupt the integrity of the division, and cause a failure to adhere to the regulations. This problem will be analyzed by using a simplified lumped capacitance model and ANSYS FLUENT CFD. A standard time-temperature fire curve is applied to the fire side of the enclosure. The thermal conductivity of the insulation and steel are made to be temperature dependent. The density of ...


Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce 2019 Michigan Tech

Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications

Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm2 was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ...


Design And Control Of Fiber Encapsulation Additive Manufacturing, Matt Saari 2019 Southern Methodist University

Design And Control Of Fiber Encapsulation Additive Manufacturing, Matt Saari

Mechanical Engineering Research Theses and Dissertations

This work presents the design, development, and analysis of the Fiber Encapsulation Additive Manufacturing (FEAM) system developed at the Laboratory for Additive Manufacturing Robotics \& Automation at the Lyle School of Engineering at Southern Methodist University. The innovation introduced by FEAM is the ability to insert a continuous fiber of different material into the flowing extrudate. Correctly positioning the fiber feed inside the extrudate while turning the fiber in arbitrary directions is a critical aspect of the technology. This will allow for the full exploitation of the capabilities of the FEAM technology to produce robotic components that actuate and sense. Several ...


Computation Of Flow Fields Due To Single- And Twin-Jet Impingement, Xiang Zhang 2019 Washington University in St. Louis

Computation Of Flow Fields Due To Single- And Twin-Jet Impingement, Xiang Zhang

Engineering and Applied Science Theses & Dissertations

The thesis consists of two parts. The first part focuses on numerical simulations and their comparison with experimental data for single-jet impingement on ground. Angles between the axisymmetric jet and impingement surface considered are 15, 30 and 90 degree. It is shown that both the k-epsilon and Wray-Agarwal (WA) model can predict the flow fields in good agreement with the experimental results. The second part extends the first part to twin-jet normal impingement on the ground. It focuses on numerical simulation of fountains formed by the twin-jet impingement. The fountains can be normal straight upward when the two jets are ...


Modeling Mechanisms Behind Force Generation By Actin Polymerization, Seyed Fowad Motahari 2019 Washington University in St. Louis

Modeling Mechanisms Behind Force Generation By Actin Polymerization, Seyed Fowad Motahari

Arts & Sciences Electronic Theses and Dissertations

Actin polymerization is the primary mechanism for overcoming the large turgor pressure that opposes endocytosis in yeast. While generation of pushing forces by actin polymerization is fairly well understood, it is not clear how actin polymerization produces pulling forces. In order to understand this process, it is necessary to simulate polymerization of filaments having various types of interactions with the membrane. Since existing methodologies in the literature do not treat such problems correctly, we develop a thermodynamically consistent methodology for treating polymerization of filaments having arbitrary interaction potentials with the membrane. Then I perform stochastic simulations for a system of ...


Agent-Based Microgrid Architecture For Generation Following Protocols, Steven Goldsmith 2019 Michigan Technological University

Agent-Based Microgrid Architecture For Generation Following Protocols, Steven Goldsmith

Michigan Tech Patents

A system for predicting power and loads over a single, relatively short time horizon. More specifically, a system comprising a Storage Agent (S-agent) Cohort within a grid control society, wherein the system expands G and L intra-cohort protocols to allow the S-cohort to participate in power management of the grid by scheduling storage components in source or load roles as determined by the time-varying state of the power imbalance and by the risk-adjusting capacity margin relationship between the G and L cohorts.


Fracture Toughness Improvement Of ����� Ceramics By Grain Size Control And Ductile Phase Reinforcement, Kesong Wang 2019 Washington University in St. Louis

Fracture Toughness Improvement Of ����� Ceramics By Grain Size Control And Ductile Phase Reinforcement, Kesong Wang

Engineering and Applied Science Theses & Dissertations

This study used grain size control and ductile phase reinforcement to improve fracture toughness of ����� ceramics. Alpha alumina particles of 100 nm, 0.5-1 micrometers, and 10 micrometers were coated with 1-5 nm nickel by electroless nickel plating (ENP). The coated powders were consolidated at 1200℃-1500℃ by spark plasma sintering (SPS). The sintered samples were annealed at 1100 oC for 1.5 hours and 10 hours to determine the effect of post sintering annealing on hardness and fracture toughness. Density of the samples were measured by the standard Archimedes method using a 5 mL pycnometer. Hardness values were determined ...


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