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Control Of Columnar To Equiaxed Transition In Solidification Macrostructure Of Austenitic Stainless Steel Castings, Semen Naumovich Lekakh, Ronald J. O'Malley, Mark Emmendorfer, Brenton Hrebec 2017 Missouri University of Science and Technology

Control Of Columnar To Equiaxed Transition In Solidification Macrostructure Of Austenitic Stainless Steel Castings, Semen Naumovich Lekakh, Ronald J. O'Malley, Mark Emmendorfer, Brenton Hrebec

Ronald J. O'Malley

Solidification macrostructure is of great importance for the properties and the quality of castings made from austenitic grade stainless steels (ASS) because there are limited options to change as-cast macrostructure in the solid condition. A typical cast macrostructure of ASS has a fine surface chilled zone followed by an elongated dendrite zone, columnar to equiaxed transition (CET) zone, and centrally located equiaxed crystals. Several castings from ASS were produced to determine the effects of casting geometry, chilling, and grain refinement on CET. The transient thermal field in solidified heavy castings was simulated and used to determine an isotherm velocity (V ...


Evolution Of Non-Metallic Inclusions In Foundry Steel Casting Processes, Marc Harris, Von Richards, Ronald J. O'Malley, Semen Naumovich Lekakh 2017 Missouri University of Science and Technology

Evolution Of Non-Metallic Inclusions In Foundry Steel Casting Processes, Marc Harris, Von Richards, Ronald J. O'Malley, Semen Naumovich Lekakh

Ronald J. O'Malley

The evolution of nonmetallic inclusions was examined for 4320 steel at an industrial steel foundry. The steel was followed from electric arc furnace melting through ladle refining to final casting. Timed sampling was performed at all stages of the process. Samples were analyzed using an automated SEM/EDS system. The overall evolution of oxide inclusions in terms of nucleation, growth, and flotation during liquid processing was studied using area fraction and average diameter. Chemical composition evolution was observed using a joint ternary plotting tool developed under this program. It was found that the use of zirconium as an addition for ...


Effect Of Zinc Galvanization On The Microstructure And Fracture Behavior Of Low And Medium Carbon Structural Steels, Ignatius C. Okafor, Ronald J. O'Malley, Kaushal R. Prayakarao, Heshmat A. Aglan 2017 Missouri University of Science and Technology

Effect Of Zinc Galvanization On The Microstructure And Fracture Behavior Of Low And Medium Carbon Structural Steels, Ignatius C. Okafor, Ronald J. O'Malley, Kaushal R. Prayakarao, Heshmat A. Aglan

Ronald J. O'Malley

Microstructure and fracture behavior of ASTM 572 Grade 65 steels used for wind tower applications have been studied. Steels of two carbon level chemistries designed for this grade were used in the study. Fracture toughness of the steels was studied using 3-point bend test on samples coated with zinc and not coated with zinc. Lower carbon steel showed higher resistance to fracture than medium carbon steel after zinc galvanization. SEM study suggests that zinc and zinc bath additives that migrated to crack tips are responsible for the loss in ductility. The phenomenon of Liquid Metal Embrittlement (LME) is suggested to ...


Rigid Pavement Backcalculation Using Differential Evolution, Kasthurirangan Gopalakrishnan, Halil Ceylan 2017 Iowa State University

Rigid Pavement Backcalculation Using Differential Evolution, Kasthurirangan Gopalakrishnan, Halil Ceylan

Halil Ceylan

The backcalculation of pavement layer moduli from Falling Weight Deflectometer (FWD) measured surface deflections is a challenging task. It can also be formulated as a global optimization problem with the objective of finding the optimal pavement layer moduli values that minimize the error between measured and computed surface deflections. Over the years, several backcalculation methodologies have been developed including the use of soft computing techniques such as Neural Networks (NNs), Genetic Algorithms (GAs), etc. In this paper, Differential Evolution (DE), a stochastic parallel direct search evolution strategy optimization method is integrated with rapid surrogate mapping of Finite Element (FE) solutions ...


Effect Of Pcc Material Properties On Mepdg Jointed Plain Concrete Pavement (Jpcp) Performance Prediction, Halil Ceylan, Sunghwan Kim, Charles W. Schwartz, Rui Li, Kasthurirangan Gopalakrishnan 2017 Iowa State University

Effect Of Pcc Material Properties On Mepdg Jointed Plain Concrete Pavement (Jpcp) Performance Prediction, Halil Ceylan, Sunghwan Kim, Charles W. Schwartz, Rui Li, Kasthurirangan Gopalakrishnan

Halil Ceylan

This paper focuses on comprehensive sensitivity analyses of various rigid pavement scenarios. Jointed Plain Concrete Pavement (JPCP) sections designed for three traffic levels in each of five climate zones are evaluated in the sensitivity analyses. One-at-a-time (OAT) local sensitivity analysis was implemented using a design limit normalized sensitivity index (NSI) to provide both quantitative and qualitative sensitivity information. All portland cement concrete (PCC) material properties examined showed sensitivity to at least one rigid pavement performance measure. The highest ranked sensitive inputs for JPCP analysis include the PCC strength and stiffness properties and the curling and warping related properties. The findings ...


Detection Of 4-Point Bend Induced Micro-Cracks In Cfrp Laminates Via Coda Wave Nde, Richard Livings, Dan Barnard, Vinay Dayal 2017 Iowa State University

Detection Of 4-Point Bend Induced Micro-Cracks In Cfrp Laminates Via Coda Wave Nde, Richard Livings, Dan Barnard, Vinay Dayal

Vinay Dayal

Although coda wave NDE has been shown to have some sensitivity to realistic damage in concrete structures, the technique’s capability for detecting micro-cracks in fibrous composite materials has yet to be evaluated. This paper reports on the first investigation of realistic damage, specifically micro-cracks, in fibrous composite materials using coda wave differential signal features. Micro-cracks were generated in CFRP samples using the 4-point bending configuration shown in Fig. 1. The damage was monitored during loading with Acoustic Emission, and the loading was stopped after each significant damage event. The damage was then examined with coda wave NDE, immersion UT ...


Comparison Of Pm-Hip To Cast Alloy 625 For Nuclear Applications, Alexander L. Bullens, Keyou Mao, Janelle P. Wharry, Esteban Bautista 2017 Purdue University

Comparison Of Pm-Hip To Cast Alloy 625 For Nuclear Applications, Alexander L. Bullens, Keyou Mao, Janelle P. Wharry, Esteban Bautista

The Summer Undergraduate Research Fellowship (SURF) Symposium

PM-HIP, or Powder Metallurgy and Hot Isostatic Pressing, metals have been a low cost alternative to forged and cast structural metals within various industries. The nuclear industry has recently developed interest in PM-HIP alloys, but further research needs to be done to quantify their mechanical properties and characterize the microstructure. Specifically, we must understand the mechanical and microstructural evolution of PM-HIP materials after long-term operation at the elevated temperatures that PM-HIP components will experience in service. We focus on Ni-base alloy Inconel 625, and compare the PM-HIP version to the cast version. Our methodology consists of annealing samples to various ...


Cylindrical Shell Based Phase Transforming Cellular Materials: Designing A Recoverable Energy Dissipating Material, Gordon F. Jarrold, David Restrepo, Nilesh Mankame, Pablo Zavattieri 2017 Purdue University

Cylindrical Shell Based Phase Transforming Cellular Materials: Designing A Recoverable Energy Dissipating Material, Gordon F. Jarrold, David Restrepo, Nilesh Mankame, Pablo Zavattieri

The Summer Undergraduate Research Fellowship (SURF) Symposium

Energy dissipating materials are used in a variety of impact events to protect more important parts of a system; one example of this is a football player’s helmet protecting a brain. A major drawback to classic energy dissipating materials however is that they dissipate energy through plastic deformation, meaning that after a single use, permanent deformations will prevent the material from being reusable to the same capacity as initially. We have designed a 1D cellular material in which geometric phase transformations in cylindrical shell elements are the primary energy dissipating mechanism, allowing for recoverability after use while keeping high ...


Core-Shell Copper And Nickel Nanofoam: Uniform Electroplating And Properties, Hassan Zbib, David Bahr 2017 Washington State University

Core-Shell Copper And Nickel Nanofoam: Uniform Electroplating And Properties, Hassan Zbib, David Bahr

The Summer Undergraduate Research Fellowship (SURF) Symposium

Characterizing materials on the nanoscale is a key factor to enhance nanotechnology in diverse applications, ranging from electronics to energy fields. However, controlling the structure of the material at the nanoscale or mimicking the nanoscale features of a structure that already exists requires linking processing conditions to the nanostructure. This work focuses on solids that show porous patterns at the nano-micro scale; these are often called cellular solids and classified into two categories: honeycombs and foams. This study focuses on nanofoams; with ligament dimensions in the sub-micron scale. Electrospinning has been developed to produce nanofoam structures of polymers with controlled ...


Viscoelastic Analysis And Fatigue Characterization Of Bituminous Materials In Two Length Scales Under The Influence Of Aging, Santosh Reddy Kommidi 2017 University of Nebraska-Lincoln

Viscoelastic Analysis And Fatigue Characterization Of Bituminous Materials In Two Length Scales Under The Influence Of Aging, Santosh Reddy Kommidi

Civil Engineering Theses, Dissertations, and Student Research

Fatigue cracking in asphalt concrete (AC) is of immense importance to pavement design and analysis because it is one of the most important forms of distress that can lead to structural failure in pavement. Once started, these types of cracks can be combined with other environmental factors leading to detrimental effects such as faster rates of pavement deterioration and shortened pavement life and functionality.

Currently AASHTO TP101, also known as linear amplitude sweep (LAS) specification, is being widely used to evaluate the ability of an asphalt binder to resist fatigue. The LAS method, although mechanistic in its approach, has certain ...


Deformation Behavior Of Al/A-Si Core-Shell Nanostructures, Robert Andrew Fleming 2017 University of Arkansas, Fayetteville

Deformation Behavior Of Al/A-Si Core-Shell Nanostructures, Robert Andrew Fleming

Theses and Dissertations

Al/a-Si core-shell nanostructures (CSNs), consisting of a hemispherical Al core surrounded by a hard shell of a-Si, have been shown to display unusual mechanical behavior in response to compression loading. Most notably, these nanostructures exhibit substantial deformation recovery, even when loaded much beyond the elastic limit. Nanoindentation measurements revealed a unique mechanical response characterized by discontinuous signatures in the load-displacement data. In conjunction with the indentation signatures, nearly complete deformation recovery is observed. This behavior is attributed to dislocation nucleation and annihilation events enabled by the 3-dimensional confinement of the Al core. As the core confinement is reduced, either ...


The Mechanism Of Radiation-Induced Nanocluster Evolution In Oxide Dispersion Strengthened And Ferritic-Martensitic Alloys, Matthew John Swenson 2017 Boise State University

The Mechanism Of Radiation-Induced Nanocluster Evolution In Oxide Dispersion Strengthened And Ferritic-Martensitic Alloys, Matthew John Swenson

Boise State University Theses and Dissertations

The objective of this study is to evaluate the mechanism of irradiation-induced nanoparticle evolution in a model Fe-9%Cr oxide dispersion strengthened steel and commercial ferritic-martensitic alloys HCM12A and HT9. Each alloy is irradiated with Fe2+ ions, protons, or neutrons to doses ranging from 1-100 displacements per atoms at 500°C. The morphology of nanoclusters are characterized using atom probe tomography. The evolution of clusters in each alloy are notably different with each irradiating particle, and the competing effects of ballistic dissolution and radiation-enhanced, diffusion-driven growth are attributed to the respective differences in cluster evolution. A phase evolution model ...


Mitigation And Evaluation Of Alkali-Silica Reaction (Asr) And Freezing And Thawing In Concrete Transportation Structures, Richard Albert Deschenes Jr. 2017 University of Arkansas, Fayetteville

Mitigation And Evaluation Of Alkali-Silica Reaction (Asr) And Freezing And Thawing In Concrete Transportation Structures, Richard Albert Deschenes Jr.

Theses and Dissertations

An evaluation of alkali-silica reaction (ASR) and freezing and thawing (F/T) in concrete transportation structures is presented along with mitigation methods for slowing the rate of deterioration in concrete. A combination of field and laboratory testing confirms ASR deterioration is exacerbated by exposure to F/T. Laboratory testing indicates an aggregate previously deemed inert to ASR, caused ASR deterioration in several concrete pavement and transportation structures. Existing standard test methods deem this aggregate safe for use in concrete. A modified test method shows the concrete can deteriorate rapidly when subjected to cycles of conditions promoting ASR and F/T ...


Optimization Of Concrete Mixtures For Use In Structural Elements, Waleed Almutairi 2017 University of Arkansas, Fayetteville

Optimization Of Concrete Mixtures For Use In Structural Elements, Waleed Almutairi

Theses and Dissertations

Portland cement is an essential ingredient in concrete. The use of cement is to enhance the strength as well as other hardened properties of concrete mixtures. Determining the accurate amount of cement is important because the required strength may not be achieved if not enough cement is used. By contrast, when using too much cement, concrete cracking may occur that leads to reducing durability. Researchers at the University of Arkansas (UA) have shown that many bridge decks achieve their 28 day design strength of 4000 psi by 7 days of age. Bridge decks having high strength may experience cracking, which ...


A Study In The Use Of Elastic Materials In Expandable Containment Units, Andrew J. Eisenman, Joby Anthony III, David Satagaj 2017 Liberty University

A Study In The Use Of Elastic Materials In Expandable Containment Units, Andrew J. Eisenman, Joby Anthony Iii, David Satagaj

Montview Liberty University Journal of Undergraduate Research

The rigidity of materials in conjunction with the aspect of elasticity has been a concern of modern technologies and construction in recent centuries because of the advantages that expandable storage would bring to the fields of containment units with respect to population growth and space exploration. The world population is currently growing at an exponential rate, and as our population grows, the more important it will become to have containment units that can both contain large volumes of material as well as minuscule amounts of material without wasting space. In order accomplish this, we will need a new type of ...


Probability Of Detection In Structural Health Monitoring, William Q. Meeker 2017 Iowa State University

Probability Of Detection In Structural Health Monitoring, William Q. Meeker

William Q Meeker

Structural Health Monitoring (SHM) is being proposed to replace traditional scheduled NDE inspections. This is raising questions about how to quantify Probability of Detection (POD) and whether the POD statistical methods of MIL-HDBK 1823 can still be used. The answer depends on the application, the nature of the SHM information, and how that information is mapped into a detect/not-detect decision. This talk will outline some of the issues involved in characterizing POD for different kinds of SHM applications.


Models For Ut Inspection Of Bolthole Cracks In Layered Structures, Robert Grandin, Tim Gray, Ron Roberts 2017 Iowa State University

Models For Ut Inspection Of Bolthole Cracks In Layered Structures, Robert Grandin, Tim Gray, Ron Roberts

Robert Grandin

Due to the geometrical complexities of bolted, layered airframe structures, the application of Model Assisted Probability of Detection, or MAPOD, is an important tool for helping to assess the ultrasonic inspectability of those components. Of particular importance is the need to inspect for cracks on or near boltholes in those structures. This presentation describes the development and testing of analytical computer models of and their application to bolthole crack inspection. The modeling approach includes approximate, paraxial, bulk-wave models as well as more rigorous, analytical models that include both bulk and surface/plate modes. The simpler models have the flexibility and ...


Characterization Of Slm Printed 316l Stainless Steel And Investigation Of Microlattice Geometry, Finley H. Marbury 2017 California Polytechnic State University, San Luis Obispo

Characterization Of Slm Printed 316l Stainless Steel And Investigation Of Microlattice Geometry, Finley H. Marbury

Materials Engineering

The goal of this project was firstly to characterize Cal Poly’s SLM printed 316L stainless steel. SEM analysis showed Cal Poly’s as-printed 316L material to have a cellular dendritic microstructure containing mostly austenite and a small amount of δ-ferrite. After being heat treated to eliminate warp, its yeild and ultimate tensile strength were on par with the literature, however higher modulus and lower elongation were observed. XRD analysis confirmed residual stresses in the material, and that grains are preferentially oriented in both heat treated and non heat treated samples. The amount of porosity in the material was found ...


Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen 2017 California Polytechnic State University, San Luis Obispo

Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen

Materials Engineering

The current challenge with qualification of carbon fiber composites in the aerospace industry would be the low efficiency of testing hundreds of samples. The Trace Theory strives to streamline the qualification process by utilizing a material’s Trace to predict properties of composites using Excel programs and basis data. To test this theory, predicted properties from the program, QuickLam, were compared to experimental data. Unidirectional 0° (T1), unidirectional 90° (T2), quasi-isotropic (T3), and hard quasi-isotropic (T4) laminates were made using HexTowR carbon fiber and TC250 resin provided by TenCate Advanced Composites. Tensile and compression tests were done according to ASTM ...


Development Of Low Cost Braze Alloys For Aerospace Applications, Alyssa M. Elliott, Sandy Babich, Blake Whitmee 2017 California Polytechnic State University, San Luis Obispo

Development Of Low Cost Braze Alloys For Aerospace Applications, Alyssa M. Elliott, Sandy Babich, Blake Whitmee

Materials Engineering

Non-precious metal braze alloys can help lower the cost of brazing, which is a commonly-used joining process in the aerospace industry. A-286, a stainless steel superalloy, and Inconel© 718, a nickel-based superalloy, are both commonly used alloys at Aerojet Rocketdyne. Both alloys were brazed into butt joints using nickel-based braze alloys: AMS 4776, 4777, and 4778. The brazed samples were machined into a modified version of the ASTM E8 subsize specimen samples and tensile tested to compare the strength and calculated elongation of the brazed samples to the base metals’ properties. All of the brazed samples fractured at the joint ...


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