In-Situ Monitoring Of Additive Manufacturing Using Digital Image Correlation,
2021
Embry-Riddle Aeronautical University
In-Situ Monitoring Of Additive Manufacturing Using Digital Image Correlation, Martina Jani
Doctoral Dissertations and Master's Theses
Advances in additive manufacturing over the past decade have led to applications in multiple fields. In particular, additive manufacturing answers the need for high flexibility in designing complex structures, however, the rapid thermal fluctuations during processing lead to numerous defects and processing-induced residual stresses. In this research, an in-situ approach using Digital Image Correlation (DIC) is developed to monitor the deformation during the processing, and thereby analyze the formation of defects and residual stresses. DIC is a visual technique that compares the changes in speckle pattern in consecutive images of a specimen to determine the displacements and strains. This research …
Kinematics Of Inter-Ply Interfaces In Composite Manufacturing,
2021
Embry-Riddle Aeronautical University
Kinematics Of Inter-Ply Interfaces In Composite Manufacturing, Sandeep Chava
Doctoral Dissertations and Master's Theses
The ubiquitous usage of polymer matrix composites in many applications demands a comprehensive understanding of composite interfaces and processing induced residual stresses, which critically affect both the manufacturing processes and the deformation mechanisms. Processing induced residual stresses are often responsible for causing warping, delamination, and dimensional instability in composite structures. This research includes new in-situ experimental approaches, cure cycle design, interface modification, and thermomechanical modeling for developing a fundamental understanding of the cure kinetics during composite manufacturing. Strains, ply-movement, and formation of defects are observed in-situ using digital image correlation (DIC) during the autoclave cure cycle for the first time. …
Lupa: An Excursion Vehicle For The Moons Of Mars,
2021
Kennesaw State University
Lupa: An Excursion Vehicle For The Moons Of Mars, Shannon Kavanagh, Bo Lewis, Alex Odinamba, Joshua Mulhern
Senior Design Project For Engineers
Our team has designed a spacecraft and mission for exploring the moons of Mars. The Lithological and Ultraviolet Photometry Assessment (LUPA) excursion vehicle is capable of crew habitation, autonomous rendezvous, and in-vacuum sample collection all in support of a parallel Mars surface mission to be carried out in the year 2040. Our project's key focus areas revolve around orbital mechanics, space vehicle propulsion analysis, scientific exploration, and the management of various interconnected spacecraft subsystems.
Stress Intensity Factor - Simple Solution For A Complex Problem,
2021
Embry-Riddle Aeronautical University
Stress Intensity Factor - Simple Solution For A Complex Problem, Hamid A. Ghassri, Alberto Mello
Beyond: Undergraduate Research Journal
This research explores the modeling of a cracked structure using a linear elastic finite element method (FEM) analysis with the objective of determining the stress intensity factor (SIF) for complex geometries. The analysis uses a mapping of the stress concentration area ahead of the crack tip to asymptotically determine the SIF. For model calibration, Irwin’s approximation method was used in two known crack case solutions subjected to a uniform tensile loading (Mode I – Opening) with fixed geometric dimensions. With focus on aircraft airworthiness application, two more complex geometries with irregular stress distributions were analyzed and the results were extracted …
Creasing Of Polyimide Thin Film For Use In Solar Sails,
2021
University of Central Florida
Creasing Of Polyimide Thin Film For Use In Solar Sails, Andrew Allen
Electronic Theses and Dissertations, 2020-
Polymer thin membranes are used in a variety of deployable structures that require large areas and compact stowage. Packaging membrane structures often involves creasing the membrane along predefined fold lines to enforce the desired kinematics under folding action. Inducing permanent deformation by folding to a high curvature is a common method to create creases, particularly in the design of solar sails. The distinct mechanical characteristics at the crease regions have a profound effect on the subsequent deployment and tensioning of the membrane structures. The mechanical and geometric properties at the crease are related to the crease formation process, but the …
The Effect Of Part Curvature On The Formation Of Residual Stresses In Carbon Fiber Prepreg Laminates,
2021
Embry-Riddle Aeronautical University
The Effect Of Part Curvature On The Formation Of Residual Stresses In Carbon Fiber Prepreg Laminates, Bradley Rogan
Doctoral Dissertations and Master's Theses
The formation of residual stresses during the processing of composite parts can lead to undesired defects such as delamination which can reduce the overall strength of a completed component. Furthermore, the addition of curvature to the part geometry tends to result in wrinkle formation which leads to stress concentrations developing throughout the curing process in the areas near these wrinkles. In this work, Digital Image Correlation (DIC) will be used to monitor the development of stresses throughout the cure cycle of carbon fiber prepreg in several different lay-ups and across tool plates with varying curvatures to determine what effect the …
Mechanical Interfacial Locking And Multiscale Modeling Of Reinforced Thermoplastic Composites For Structural Applications,
2021
Clemson University
Mechanical Interfacial Locking And Multiscale Modeling Of Reinforced Thermoplastic Composites For Structural Applications, Anmol Kothari
All Dissertations
The ever-growing pressure of reducing the adverse impact of transportation systems on environment has pushed industries towards fuel-efficient and sustainable solutions. While several approaches have been used to improve fuel efficiency, the light-weighting of structural components has proven broadly effective. In this regard, reinforced thermoplastic composites (RTPC), owing to their high recyclability, higher impact strength and fast cycle times, have become competitive candidates at an industrial scale. However, to implement RTPC toward large scale structural applications several challenges pertaining to material design and manufacturing effects need to be addressed. To this end, a computational study is carried out to address …
Creep Behavior And Deformation Mechanisms Of Spark Plasma Sintered Oxide Ceramics For Aerospace Systems At 1300˚C - 1400˚C,
2021
Air Force Institute of Technology
Creep Behavior And Deformation Mechanisms Of Spark Plasma Sintered Oxide Ceramics For Aerospace Systems At 1300˚C - 1400˚C, David D. Swanson
Theses and Dissertations
The mechanical behavior of YAG and LuAG was investigated at elevated temperatures. The specific materials investigated in this work include high-purity, polycrystalline YAG, high-purity, polycrystalline LuAG, and two doped variants of YAG: 2at% Yb-doped, polycrystalline YAG and 2at% Er-doped, polycrystalline YAG. Several billets of each material were prepared and processed by means of spark plasma sintering (SPS). Many different sintering parameters were utilized in order to obtain materials with various physical properties and to identify the effects of sintering parameters on the average grain size of the resulting materials. The compressive creep behavior of these materials was investigated at 1300°C …
Data-Driven Damage Initiation Criteria For Carbon Fiber Reinforced Polymer Composites,
2021
DePaul University
Data-Driven Damage Initiation Criteria For Carbon Fiber Reinforced Polymer Composites, Alexander Richard Post
College of Computing and Digital Media Dissertations
Computational progressive failure analysis (PFA) is vital for the design, verification, and validation of carbon fiber reinforced polymer (CFRP) composites. However, the computational cost of PFA is usually high due to the complexity of the model. The damage initiation criterion is one of the essential components of a PFA code to determine the transition of a material’s state from pristine or microscopically damaged to macroscopically damaged. In this thesis, data-driven models are developed to determine the matrix damage initiation based on the Mohr-Coulomb model and Hashin model. For 2D plane stress states, the computational cost for determining damage initiation can …
Flexible Mold For Microstructures Replication,
2021
Embry-Riddle Aeronautical University
Flexible Mold For Microstructures Replication, Zefu Ren, Dae Won Kim
Student Works
Space debris has been a growing concern in space exploration sector. To combat this issue, biomimicry is utilized to create a gecko’s feet microstructure that will be attached to a gripper or robotic arm. This will enable capture of debris through the use of dry adhesive microstructure. However, the production of such microstructures is expensive which hinders their implementation. The objective of this research is to develop an advanced fabrication process to mass produce gecko’s feet microstructure with soft polymer mold. The possibility of using different coating methods with coating materials will be justified. The process of fabricating mold and …
Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact,
2021
Air Force Institute of Technology
Evaluation Of Additively Manufactured Lattices Under High Strain Rate Impact, Derek G. Spear
Theses and Dissertations
Several additively manufactured lattice designs and configurations were evaluated under compression loads under various strain rates from quasi-static to highly dynamic. These experiments examined how the mechanical behavior of the lattice changed based on the lattice design properties and the applied strain rates. The modulus of elasticity, yield strength, plateau stress, and toughness were observed to decrease with an increase in strain rate, revealing that the lattice designs exhibit a negative strain rate sensitivity. A new lattice flow stress model was developed to account for the mechanical response of the lattice and was incorporated into a computational model for simulation. …
Shape Optimization Of A Sandwich Composite Plate With Low-Velocity Impact Loading And Effect Of Finite Difference Sensitivity Analysis,
2021
Embry-Riddle Aeronautical University
Shape Optimization Of A Sandwich Composite Plate With Low-Velocity Impact Loading And Effect Of Finite Difference Sensitivity Analysis, Utsav Shah
Doctoral Dissertations and Master's Theses
The structural design of spacesuits is essential in an advancing future of both Lunar and Martian space exploration. A typical spacesuit is made of sandwich composite material and designed to withstand various pressure and loading conditions while also considering the safety and comfort of the astronauts. One of the critical load cases in spacesuit design is a low-velocity impact (LVI) which may occur due to tool drop and other similar scenarios. The objectives of this work were (a) to create a finite element (FE) model of a component of a spacesuit, (b) validation of the FE model through experiments, (c) …
Fully Coupled Internal Radiative Heat Transfer For The 3d Material Response Of Heat Shield,
2021
University of Kentucky
Fully Coupled Internal Radiative Heat Transfer For The 3d Material Response Of Heat Shield, Raghava S. C. Davuluri, Rui Fu, Kaveh A. Tagavi, Alexandre Martin
Mechanical Engineering Faculty Publications
The radiative transfer equation (RTE) is strongly coupled to the material response code KATS. A P-1 approximation model of RTE is used to account for radiation heat transfer within the material. First, the verification of the RTE model is performed by comparing the numerical and analytical solutions. Next, the coupling scheme is validated by comparing the temperature profiles of pure conduction and conduction coupled with radiative emission. The validation study is conducted on Marschall et al. cases (radiant heating, arc-jet heating, and space shuttle entry), 3D Block, 2D IsoQ sample, and Stardust Return Capsule. The validation results agree well for …
Review: Factors Affecting Composite Laminates Against Lightning Strikes,
2021
CUNY New York City College of Technology
Review: Factors Affecting Composite Laminates Against Lightning Strikes, Aaryan Manoj Nair
Publications and Research
Lightning strike protection (LSP) have recently been a newly developing field particularly with the emergence of graphene thin film integration into carbon fiber composite structures. This technology has a widespread application in airplanes, wind turbines, and other instruments which are susceptible to frequent lightning strikes. Electrical discharge of the instrument in a safe manner is vital for the safety of the passengers (in the case of flights) as well as the integrity of the aircraft structures because of their specific mechanical and structural properties, which are essential for their functioning. The purpose of the study is to fabricate graphene thin …
Fluid-Structure Interaction Of Nrel 5-Mw Wind Turbine,
2021
The American University in Cairo AUC
Fluid-Structure Interaction Of Nrel 5-Mw Wind Turbine, Mohamed Sayed Elkady Abd-Elhay
Theses and Dissertations
Wind energy is considered one of the major sources of renewable energy. Nowadays, wind turbine blades could exceed 100 m to maximize the generated power and minimize produced energy cost. Due to the enormous size of the wind turbines, the blades are subjected to failure by aerodynamics loads or instability issues. Also, the gravitational and centrifugal loads affect the wind turbine design because of the huge mass of the blades. Accordingly, wind turbine simulation became efficient in blade design to reduce the cost of its manufacturing. The fluid-structure interaction (FSI) is considered an effective way to study the turbine's behavior …
Metallurgical And Thermal Processing Investigation Of Additively Manufactured Superalloys Jbk-75 And Nasa-Hr-1,
2021
California Polytechnic State University, San Luis Obispo
Metallurgical And Thermal Processing Investigation Of Additively Manufactured Superalloys Jbk-75 And Nasa-Hr-1, Allyse Birken, Derek Noel
Materials Engineering
Aerojet Rocketdyne is investigating the use of directed energy deposition (DED), an additive manufacturing process, to reduce cost and lead time for manufacturing complex rocket engine components for their RS-25 engines. JBK-75 and NASA-HR-1, two Fe-Ni-base, age-hardenable (γ′) superalloys, are used for nozzle structural jackets and hot gas manifolds. Currently, these parts are produced using traditional forging or casting methods followed by intensive machining operations. Additionally, these alloys were designed for use in the wrought condition and require a different set of post-processing heat treatments when produced using DED due to their dendritic, segregated microstructure in the as-built condition. Homogenization …
Prediction Of In-Plane Stiffnesses And Thermomechanical Stresses In Cylindrical Composite Cross-Sections,
2021
Cal Poly - SLO
Prediction Of In-Plane Stiffnesses And Thermomechanical Stresses In Cylindrical Composite Cross-Sections, Bryson M. Chan, Bryson M. Chan
Master's Theses
Accurate mechanical analysis of composite structures is necessary for the prediction of laminate behavior. Cylindrical composite tubes are a mainstay in many structural applications. The fundamental design of circular composite cross-sections necessitates the development of a comprehensive composite lamination theory. A new analytical method is developed to characterize the behavior of thin-walled composite cylindrical tubes using a modified plate theory. A generated numerical solver can predict properties such as axial stiffness, bending stiffness, layer stresses, and layer strains in composite tubes subjected to combined mechanical loading and thermal effects. The model accounts for the curvature by transforming and translating the …
Space Suit Attachment Quick Release System,
2021
California Polytechnic State University, San Luis Obispo
Space Suit Attachment Quick Release System, Elyse C. Gillis-Smith, Andres I. Elzaurdia, Cole H. Stanton, Michael T. Roth
Mechanical Engineering
NASA plans to make it back to the Moon by 2024 with their Artemis Program, and stay there for a longer period of time to conduct research which will support the future of space exploration. While on the lunar surface, astronauts need to maximize their efficiency by carrying tools on their Exploration Extravehicular Mobility Unit (xEMU), and to accommodate this need, the Extravehicular Activity (EVA) Tools Team is pursuing a utility belt concept. The objective of this project is to develop a system capable of interfacing between the utility belt and any given tool, while also accommodating numerous restrictions and …
Characterizing High Entropy Alloys For Hypersonic Applications,
2021
University of Arkansas, Fayetteville
Characterizing High Entropy Alloys For Hypersonic Applications, Katherine Pettus
Mechanical Engineering Undergraduate Honors Theses
In this paper, the properties of a new and broad class of materials, high entropy alloys (HEAs), were investigated and evaluated for hypersonic applications. The plan was to identify candidate hypersonic HEAs and model the high-temperature strength using new advanced material models that account for asymmetry and anisotropy characterized with available test data. After accessing a local database of HEAs and their material properties in collaboration with Dr. Gorsse et al., it was realized the knowledge of HEAs is currently very broad but lacks depth. While hundreds of HEAs have been created and tested, none so far have both sufficient …
Inclusive Play Spaces,
2021
Sheridan College
Inclusive Play Spaces, Carla Munemori Da Rosa Borges
Featured Student Work
Sheridan’s Material ConneXion Library Interior Decorating intern, Carla Munemori da Rosa Borges, researched materials suitable for a barrier-free design for children’s play areas. The role of sustainable materials in children’s play and recreation areas and the role of texture are explored. Materials from the Material ConneXion Library have been chosen and their use in inclusive play areas are analyzed for design consideration and use characteristics.
